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ULTRASONIC 20 linear

ULTRASONIC 20 linear

Compact, precise, reliable process with >2 g acceleration and spindle speeds up to 60,000 rpm

Max. X-axis travel
7.9 in.
Max. Y-axis travel
8.7 in.
Max. Z-axis travel
11 in.
Max. workpiece diameter
7.9 in.
Max. workpiece height
7.9 in.
Max. workpiece weight
220.5 lbs.
Control & software alternatives
SIEMENS

Highlights

ULTRASONIC by DMG MORI
ULTRASONIC 20 linear Tool Body

ULTRASONIC technology integration for an expanded machining portfolio

  • Technology integration via HSK-E32 / HSK-E40 actuator system
  • ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin
  • Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
  • Up to 50% reduced process forces due to ULTRASONIC allow for higher feeds, better surface finishes up to Ra < 0.00254 µin, and longer tool life

All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine

  • Powerful, water-cooled spindle variants from 42,000 rpm to 60,000 rpm
  • HSC- with max. 60,000 rpm and ULTRASONIC-machining with max. 50,000 rpm

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

  • Compact footprint of only 37.3 ft2 and gantry design (Y-portal) for optimized chip fall
  • Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
  • Ø 7.9 in clamping surface and 33.1 lb table load (5-axis), rigid table 14.6 in x 12.6 in and 220.5 lb, (3-axis)

Highest dynamic with > 2g acceleration and absolute longterm stability

  • Linear drives in X / Y / Z with > 2 g acceleration
  • 50% stronger drives in the A-axis
  • Stable, FEM-optimized, vibration-damping mineral
  • composite column
ultrasonic-20-linear-highlight picture 1

Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 22 lb handling weight)

  • Compact footprint with only 64.6 ft²
  • Flexible integration of all available clamping systems
  • Customer specific expansion modules available on request
ULTRASONIC Machining of Advanced Materials for the Semiconductor Industry
ULTRASONIC 20 linear CMC Blade
ULTRASONIC 20 linear Glass Component
ULTRASONIC 20 linear Mirror Support
ULTRASONIC 20 linear Mounting Plate Al2O3
ULTRASONIC 20 linear Mounting Plate SiC
ULTRASONIC 20 linear Tool Body

Sample applications

Automation

Standard automation and customized solutions in VERTICO design

Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:

Control & software

CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service

Service & training

Downloads & Technical Data

Downloads

Workpiece
Max. workpiece diameter
7.9 in.
Max. workpiece height
7.9 in.
Max. workpiece weight
220.5 lbs.
Clearance
Max. X-axis travel
7.9 in.
Max. Y-axis travel
8.7 in.
Max. Z-axis travel
11 in.