ULTRASONIC 20 linear 3rd Generation
ULTRASONIC 20 linear - the most precise 5-axis simultaneous machine within DMG MORI
Max. X-axis travel
220 mm
8.7 in.
Max. Y-axis travel
370 mm
14.6 in.
Max. Z-axis travel
290 mm
11.4 in.
Max. workpiece diameter
220 mm
8.7 in.
Max. workpiece height
283 mm
11.1 in.
Max. workpiece weight
15 kg
33.1 lbs.
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC 20 linear - Precise, compact and dynamic!
- Maximum dynamics and acceleration (up to 1,2 g), thanks to wear-free linear drives
- New FEM-optimized cast bed for maximal high long-term stability of the machine
- Finely tuned and highly sensitive temperature management
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-E32 interface for ultrasonic superimposition of tool rotation with amplitudes of up to 15 µm
- Process forces reduced by up to 50% thanks to ULTRASONIC: higher feed rates, improved surface finishes down to Ra < 0.1 µm, longer tool service life depending on requirements
- Stable process window during machining for maximum reproducibility and consistent machining results.
- Ensuring the ULTRASONIC advantages even with non-optimal tools.
5-sided complete simulatnious machining of workpieces up to Ø 220 x 283 mm
- More travel path and larger working area:
- X = 220 mm
- Y = 370 mm
- Z = 290 mm
- Large swivel range of the A-axis: +130° to -93° with max. 15 kg table load
- Standard: 150 rpm in the C-axis
- Optional: 1,500 rpm in the C-axis
High-performance spindles for optimum machining performance with max. 60,000 rpm
- High frequency spindels: HSK-32: 42.000 rpm (60.000 rpm)
- Optionally with HSK-32 spindle with max. 60.000 rpm
Sample applications
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
AMR 1000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport, pallet size 800x600 mm to 1,100x1,100 mm, or 1,200 x 800 mm
- Maximum transport weight of up to 1,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 1000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 1000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
PH 10
PH 10 - Fully integrated handling for up to 156 pallets on 6 m²
- Integrated linear magazine for the DMU / ULTRASONIC 20 linear 3rd Generation and LASERTEC 20 PrecisionTool
- Max. 15 kg handling weight and pallet change ≤ 30 seconds
- Workpieces up to Ø 220 x 283 mm
- Integration of all available clamping systems
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Robo2Go Open
Highly flexible and collaborative automation for workpieces up to 10 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 10 kg, or 5 kg x 2 with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes*
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Two types of workpiece stockers can be selected
- Storage for up to 64 workpieces
- Blow-off device
- Regrip station
*When the optional tag position correction function is selected and when the machine / workpiece setup is already completed.
Control & software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
ULTRASONIC axialGRINDING
- Grinding of rotationally symmetrical structures in hard-brittle materials with highest performance
- Manufacturing of bearing rings, wafer chucks, microwave windows for many areas of the semiconductor industry, optics and technical ceramics
- Use for various contours, also spheres
Highlights
Customer Benefits
- Easy programming through intuitive operator masks
- Selection of different cutting edges and angle of the grinding tool
- Automatic adjustment of the tool contact point depending on the contour
Left : Different tool settings for changing the engagement point of the of the ULTRASONIC grinding tools. / Right : Simple setup of the grinding tools including edge radii.
ULTRASONIC feedCONTROL
- Automatic reaction of process changes (materials, tool abrasion) by adapting the feed rate in the process
- Directly evaluates the signals (frequency and power) of the ULTRASONIC system
- Optionally also takes the spindle utilization into account
Highlights
Customer Benefits
- Always optimal process performance
- Process control through predefined parameter windows
- Safety for fragile workpieces made of brittle-hard materials
Left : ULTRASONIC feedCONTROL sets limit values “Upper / Lower Limit” for the machining process and monitored in real time. This determines the optimum “Operating Range” of the process. / Right : Via an intuitive user interface, ULTRASONIC feedCONTROL can be set up quickly. Parameters and required reactions are defined in this way.
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
intoolSENSOR
- Automatic detection of contact with the workpiece
- Tool breakage detection without additional measuring device
- Self-learning algorithm for precise contact detection
Highlights
Customer benefits
- Precise drilling depth independent of tool wear
- Time saving due to automatic recognition of the workpiece contact
- Increased process reliability due to closed control loop
Left: The ULTRASONIC system reacts to external load; Right: Tool contact detected
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece diameter
220 mm
8.7 in.
Max. workpiece height
283 mm
11.1 in.
Max. workpiece weight
15 kg
33.1 lbs.
Clearance
Max. X-axis travel
220 mm
8.7 in.
Max. Y-axis travel
370 mm
14.6 in.
Max. Z-axis travel
290 mm
11.4 in.