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Powder Nozzle by DMG MORI
Powder Nozzle by DMG M ORI
CELOS by DMG MORI

Directed Energy Deposition through Powder Nozzle

LASERTEC DED: Additive Manufacturing by powder nozzle

Highlights
  • From the pure laser deposition welding machine up to universal hybrid solutions
  • 5- to 6-sided machining of large volume 3D-parts
  • Process monitoring and adaptive process control
  • Holistic, CAD/CAM process chain
Technical data
Max. X-axis travel
52.6 in.
Max. Y-axis travel
49.2 in.
Max. Z-axis travel
153.1 in.
Laser power standard
3000 W
Max. workpiece weight
4409.2 lbs.
Control & software
  • CELOS: The app based control and operating system
  • Exclusive DMG MORI technology cycles available
  • ERGOline 21.5" Multi Touch Panel mit CELOS und SIEMENS SINUMERIK 840 D sl
Max. X-axis travel
Max. Y-axis travel
Max. Z-axis travel
Laser power standard
Max. workpiece weight
LASERTEC 65 Hybrid 3D by DMG MORI
LASERTEC 65 DED hybrid
28.9 in.
25.6 in.
22 in.
3000 W
1322.8 lbs.
Details
LASERTEC 65 DED
28.9 in.
25.6 in.
22 in.
2500 W
1322.8 lbs.
Details
LASERTEC 65 Hybrid 3D by DMG MORI
LASERTEC 125 DED hybrid
52.6 in.
49.2 in.
35.4 in.
3000 W
4409.2 lbs.
Details
LASERTEC 4300 3D Hybrid by DMG MORI
LASERTEC 3000 DED hybrid
26.6 in.
23.6 in.
61.5 in.
3000 W
2535.3 lbs.
Details
LASERTEC 4300 3D Hybrid by DMG MORI
LASERTEC 6600 DED hybrid
40.9 in.
24 in.
153.1 in.
2000 W
Details
DED hybrid - Milling, Turning and Additive Manufacturing on 5-axis milling and Turn & Mill machines
DED hybrid - Milling and additive manufacturing on 5-axis universal milling machines
DED hybrid - milling, turning and additive manufacturing on 5-axis turning-milling machines

DED hybrid - Milling, Turning and Additive Manufacturing on 5-axis milling and Turn & Mill machines

ULTRASONIC main
  • The laser deposition  head is handled by a fully automatic shuttle without manual intervention
  • Up to 1 kg build-up rate per hour (depending on material): 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
  • Fiber-guided diode laser with 3,000 W power and 600 µm fiber diameter in the standard
  • Optional with fiber guided laser with 2 kW and blue wavelength (450 nm), perfectly for highly reflecting materials like copper
  • AM Assistant for the best process reliability and comprehensive traceability and powder feed rate sensor, as well as automatic powder calibration.
  • Integrated thermal imaging camera for observation of the whole working area,  adaptive process control and constant monitoring of the working distance
Webspecial

DED hybrid - Milling and additive manufacturing on 5-axis universal milling machines

ULTRASONIC highlight 1
  • LASERTEC 65 DED hybrid Workpieces up to ø500 × 400 mm // 600 kg
  • LASERTEC 125 DED hybrid Workpieces up to ø1,250 × 745 mm // 2,000 kg
  • Milling: speedMASTER spindles up to 20,000 rpm and 130 Nm
  • 5-axis machining: NC swivel rotary table with A-axis: +120°/-120 and C-axis 360° endless
  • Fras turning option for the LASERTEC 65 DED hybrid for integrated turning up to 1,200 rpm
Webspecial

DED hybrid - milling, turning and additive manufacturing on 5-axis turning-milling machines

ULTRASONIC highlight 2
  • LASERTEC 3000 DED hybrid Workpieces up to ø670 x 1,519 mm
  • LASERTEC 6600 DED hybrid Workpieces up to ø1,010 x 3,702 mm
  • Tool magazine for up to 3 different AM laser nozzles
  • 6-sided complete machining of components on  the main and counter spindle with subsequent welding of the built-up components
  • Milling machining: B-axis with compactMASTER turning-milling spindle up to 20,000 rpm and 132 Nm (6600: turn & mill spindle with 8,000 rpm and 302 Nm)
  • Turning on the left and right spindle
Webspecial

Additive Manufacturing: Complete process solutions in finished part quality from one supplier

Laser deposition welding with the powder nozzle is characterized by a very high build-up rate. The LASERTEC DED / DED hybrid machines are therefore particularly suitable for components with large volumes. It is also very easy to build on existing components and also to combine different materials. The flexible change between laser and milling / turning machining enables the direct machining of component segments and the integration of the complete production chain in one machine.


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