LASERTEC 65 Hybrid 3D by DMG MORI

LASERTEC 125 DED hybrid

Hybrid Additive Manufacturing: Building, repairing and coating of high value metal parts up to 4,409 lbs.

Max. X-axis travel
52.6 in.
Max. Y-axis travel
49.2 in.
Max. Z-axis travel
35.4 in.
Laser power standard
3000 W
Max. workpiece weight
4409.2 lbs.
Highlights

LASERTEC 125 DED hybrid - Additive Manufacturing

High flexibility of manufacturing processes by combining welding and milling on one machine for additive manufacture and repair

  • The laser deposition  head is handled by a fully automatic shuttle without manual intervention
  • 5 axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
  • Full 5-axis milling capability based on the monoBLOCK machine

AM Assistant for the best process reliability and comprehensive traceability

  • Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
  • Powder feed rate sensor as well as automatic powder calibration.
  • AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence

Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming

  • One software package for the complete process chain (design, additive process, substractive machining,  finishing)
  • Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine movements for collision prevention
  • Change between additive and machining programming strategies all within one programming environment.

Using Multi-Materials and Gradient Materials for Improved Part Performance

  • Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
  • Improving cooling performance by using bronze material in the mould core
  • Better materials and improved reliability in the repair process for increased service life
  • Improved performance of exisitng tool designs by adding wear resistant coating
  • Material gradients between hard and soft, magnetic and non-magnetic, etc.
Sample applications
Control & software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & training
Downloads & Technical Data
Technology segment
DED - Directed Energy Deposition
Technology integration
Milling
Technology Data
Laser Type
Fiber coupled diode laser
Laser power standard
3000 W
Laser power optional
3000 W
Workpiece
Max. workpiece diameter
49.2 in.
Max. workpiece height
29.3 in.
Max. workpiece weight
4409.2 lbs.
Clearance
Max. X-axis travel
52.6 in.
Max. Y-axis travel
49.2 in.
Max. Z-axis travel
35.4 in.
Use case
Internal channels / cavities
Hybrid machining
Multi-material components / graded materials
Repair / Coating
Magazine capacity
Max. capacity
60
Production Type
Coating
Production
Prototypes
Repair
Materials
Bronze
Cobalt-Chom alloys
Copper alloys
High-speed steel
Nickel-based alloys
Stainless steel
Tool steel