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LASERTEC 4300 3D Hybrid by DMG MORI

LASERTEC 3000 DED hybrid

Hybrid Machining: Additive Manufacturing and Turning / Milling in one Machine

Max. X-axis travel
26.6 in.
Max. Y-axis travel
23.6 in.
Max. Z-axis travel
61.5 in.
Laser power standard
3000 W
Max. workpiece weight
2535.3 lbs.

Highlights

lasertec-3000-3d-hybrid-highlight picture 1

Flexibility, due to the combination of additive and turning machine process for 3D-parts in finished quality

  • Large parts up to  ø 670 × 932 mm (at B-axis 180°) or up to ø 400 × 1,321 mm (at B-axis 90°)
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
  • Additive Manufacturing of metals and reactive materials such as Ti-6Al-4V (optional)

AM Assistant supports you during additive manufacturing (Option)

  • Monitors melt pool size and temperature and controls laser output by feedbacking the monitored values for a stable build
    Melt Pool Monitoring: Continuously monitors melt pool conditions
    Working distance monitoring: Measures and monitors the distance between nozzle and melt pool
    Automatic Powder Calibration: Automatically measures the powder flow rate

Completely new product design potential

  • 5-axis controlled laser deposition welding in machining centers makes new products possible
  • New part features possible due to alternating material deposition and machining strategies
  • Improved part performance through new material combinations (e.g. Copper + Inconel)
  • Parts with inner channels for innovative, improved cooling

Sample applications

Control & software

CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service

Service & training

Downloads & Technical Data

Technology segment
DED - Directed Energy Deposition
Technology integration
Turning
Technology Data
Laser Type
Fiber coupled diode laser
Laser power standard
3000 W
Workpiece
Max. workpiece length
59.8 in.
Max. workpiece diameter
26.4 in.
Max. workpiece weight
2535.3 lbs.
Clearance
Max. X-axis travel
26.6 in.
Max. Y-axis travel
23.6 in.
Max. Z-axis travel
61.5 in.
Use case
Internal channels / cavities
Hybrid machining
Multi-material components / graded materials
Repair / Coating
Magazine capacity
Max. capacity
114
Production Type
Coating
Production
Prototypes
Repair
Materials
Bronze
Cobalt-Chom alloys
Copper alloys
High-speed steel
Nickel-based alloys
Stainless steel
Tool steel