LASERTEC 6600 DED hybrid
Laser Metal Deposition & 5-axis machine
Max. X-axis travel
1040 mm
40.9 in.
Max. Y-axis travel
610 mm
24 in.
Max. Z-axis travel
3890 mm
153.1 in.
Max. laser power
2000 W
2000 W
Highlights
Large Build Area
- Up to 1,040 mm on the X-axis, -280 mm to +330 mm on the Y-axis, 3,890 mm on the Z-axis
- Largest workpiece size: Φ1,010 mm × 3,702 mm
- Suited for large workpieces including rocket engine parts for the aerospace industry, oil-well pipes for the energy industry and shafts for transport aircrafts
Hybrid of metal additive manufacturing technology and subtractive machining
- Efficient additive manufacturing and subtractive manufacturing on one machine with the linear axes (X-, Y-, and Z-axis), B-axis (turn-mill spindle), C-axis (Left spindle and Right spindle)
- Synchronized operation of Left spindle and Right spindle that transfers workpieces between the two spindles to achieve streamlined additive manufacturing processes
- Turn-Mill spindle equipped with the AM head and AM nozzle to carry out metal powder injection and laser irradiation simultaneously
- Laser output - 2,000 W(standard), <4,000/6,000/8,000 W(option)>
Extensive maintenance functions
- Movable and high-performance dust collection duct to prevent dust powder from scattering
- Zero Sludge Coolant Tank that effectively collects fine sludge inside the coolant tank as standard
- Laser sensor installed on the machine cover and window to detect laser before it penetrates the cover and stop it
Sample applications
Control & software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
AM Evaluator
- Visualization of relevant process data (for example, melt pool size, powder mass flow) as a digital 3D model and over time
- Detailed analysis of process data
- Direct comparison of processes for quality assurance
- Creation of part reports
Highlights
Customer Benefits
- Simplification of process development
- Support in quality control
- Enables individual analysis and work up of process-relevant data
- Easy retrofitting of the software within the AM-Analyzer product package (Existing software can still be used)
Left: Detailed analysis of process data using 3D digital models / Right: Overview of process-relevant data and comparison of different data sets
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & training
Downloads & Technical Data
Technology Data
Max. laser power
2000 W
2000 W
Clearance
Max. X-axis travel
1040 mm
40.9 in.
Max. Y-axis travel
610 mm
24 in.
Max. Z-axis travel
3890 mm
153.1 in.