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LASERTEC 65 Hybrid 3D by DMG MORI

LASERTEC 65 DED hybrid

Hybrid Complete Machining: Additive Manufacturing and Milling in one machine

Max. X-axis travel
28.9 in.
Max. Y-axis travel
25.6 in.
Max. Z-axis travel
22 in.
Laser power standard
3000 W
Max. workpiece weight
1322.8 lbs.
Highlights

Flexibility by utilizing combination of additive and milling machining process for 3D-parts in finished quality

  • The laser head is handled by a fully automatic shuttle - without manual intervention
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
  • Full 5-axis milling machine in rigid monoBLOCK-design with < 129.2 ft² footprint
  • Process monitoring and adaptive process-control (Closed Loop)
  • User friendly and specifically developed software with operator-orientated user interface and CELOS integration

Process monitoring for highest process safety and quality management

  • Continuous measuring and monitoring of the laser buildup process as well as automatic regulation of the laser power in real-time for homogeneous part qualities

Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming

  • One software package for the complete process chain (design, additive process, substractive machining, finishing)
  • Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
  • Shorter time-to-market due to completeted integrated PLM software integration

Completely new product design potential

  • 5-axis controlled laser deposition welding in machining centers makes new products possible
  • New part features possible due to alternating material deposition and machining strategies
  • Improved part performance by utilizing new material combinations (e.g. Copper + Inconel)
  • Parts with inner channels for innovative, improved cooling

ADDITIVE MANUFACTURING

Sample applications
Control & software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & training
Downloads & Technical Data
Technology segment
DED - Directed Energy Deposition
Technology integration
Milling
Technology Data
Laser Type
Fiber coupled diode laser
Laser power standard
3000 W
Workpiece
Max. workpiece diameter
25.6 in.
Max. workpiece height
19.7 in.
Max. workpiece weight
1322.8 lbs.
Clearance
Max. X-axis travel
28.9 in.
Max. Y-axis travel
25.6 in.
Max. Z-axis travel
22 in.
Use case
Internal channels / cavities
Hybrid machining
Multi-material components / graded materials
Repair / Coating
Magazine capacity
Max. capacity
60
Production Type
Coating
Production
Prototypes
Repair
Materials
Bronze
Cobalt-Chom alloys
Copper alloys
High-speed steel
Nickel-based alloys
Stainless steel
Tool steel