NT 5400 DCG
All-round machine for various fields
Max. workpiece diameter
920 mm
36.2 in.
Max. workpiece length
1921 mm
75.6 in.
Max. bar diameter
103 mm
4.1 in.
Max. X-axis travel
1040 mm
40.9 in.
Max. Y-axis travel
510 mm
20.1 in.
Max. Z-axis travel
2140 mm
84.3 in.
Control & software alternatives
MAPPS Fanuc
Highlights
Simultaneous 5-axis machining
- Simultaneous 5-axis machining of complex parts with the direct drive motor (DDM) installed in the B-axis
- B-axis rotation range ±120°
Ease of operation
- Digital tailstock equipped as standard
- Movable ＋ swivel operation panel for comfortable setups
High precision
- High-speed, high-accuracy machining achieved by NT series original Box in Box structure and Driven at the Center of Gravity
- Tool spindle: Higher cutting performance and machining accuracy with 2-face contact Capto specification
- ORC (Octagonal Ram Construction) as a solution for heat control to ensure high-speed, high-accuracy feed
Energy-saving
- Power-saving setting and reduction in consumption of lubricating oil
Sample applications
Control & software
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Left : Input mask for universal cycle pocket milling. / Right : Input mask for tapping cycle
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & training
Downloads & Technical Data
Clearance
Max. X-axis travel
1040 mm
40.9 in.
Max. Y-axis travel
510 mm
20.1 in.
Max. Z-axis travel
2140 mm
84.3 in.
Workpiece
Max. workpiece diameter
920 mm
36.2 in.
Max. workpiece length
1921 mm
75.6 in.
Max. bar diameter
103 mm
4.1 in.