NHX 10000
Expert on machining of large and difficult-to-cut workpieces
Max. X-axis travel
1700 mm
66.9 in.
Max. Y-axis travel
1400 mm
55.1 in.
Max. Z-axis travel
1510 mm
59.4 in.
Max. workpiece diameter
2000 mm
78.7 in.
Max. workpiece height
1600 mm
63 in.
Max. workpiece weight
3000 kg
6613.9 lbs.
Control & software alternatives
MAPPS Fanuc
Highlights
High precision
- Driven at the Center of Gravity
- Box-in-Box construction
High speed
- Max. acceleration X-, Y- and Z-axes: 0.62 / 0.51 / 0.45 G (20.0 / 16.4 / 14.4 ft/s2)
- Rapid traverse rate X-, Y- and Z-axes: 1,968.5 ipm
- Cutting feedrate X-, Y- and Z-axes: 1,968.5 ipm
Outstanding cutting performance
- Standard spindle with an output of up to 53.3 HP
- Max. spindle torque: 1,042.2 ft・lbf <10%ED> (option)
Sample applications
Automation
Open up the possibilities of automation
Increase productivity and quality, and operate 24/7. Our solutions offer extended machine uptime and support sustainability. Optimize your processes with our innovative automation solutions!
AMR 1000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport, pallet size 800x600 mm to 1,100x1,100 mm, or 1,200 x 800 mm
- Maximum transport weight of up to 1,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 1000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 1000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
CPP
The entry-level flexible pallet storage solution for up to 4 machines
- Handling of workpieces up to ø 2,000 x 1,600 mm, 3,000 kg
- Up to 11 pallets and max. four machines with two setup stations
- Operate via machine HMI or via the DMGMORI master computer HMI
- MCC-TMS tool management system
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
PH-AMR
Pallet automation with maximum flexibility through free layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: Man and machine in one system
- Navigation through natural navigation
- Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm
- Workpieces up to 5,000 kg and ø 1,600 mm
Highlights
Free accessibility
- Best visibility into the workspace at any time
- Manual or crane loading still possible
- Collaborative system – man and machine in one system
Modular concept with free layout design
- No safety housing for the automation system necessary
- Free positioning possibility of the individual modules
- Subsequent integration into existing production
Simple expansion of automation system
- Additional shelf modules to increase the number of storage places
- Additional AMRs can be integrated in the system
- Machines with an automation interface can be integrated very quickly afterwards
Minimum space requirement
- Free pallet handling system without fixed installation requirements on hall floor
- AMR paths remain walkable and passable
- Laser scanners guarantee personal protection in driving direction
- Omnidirectional movement for minimum space requirements (turning circle 0m)
- Flexible automation concept - Automation of different machine types with one system
LPP
Linear pallet storage solution for up to 8 machines and 99 pallets
- Handling of workpieces up to ø 3,400 x 2,000 mm, 10,000 kg
- Very flexible pallet pool system with up to 8 machines, 99 pallets and 5 setup stations
- Handling of up to three different pallet sizes possible in one system (2 sizes for machine pallets and one size for material pallets)
- Control directly via DMG MORI master computer software LPS
- Integration into customer network / workflow possible
- Monitoring and management tools for all relevant areas (planning, workpieces, clamping, tools, etc.)
- Tool management system MCC-TMS
Control & software
Experience the speed of digital transformation (DX)
Revolutionize your operations, unlock new opportunities, drive efficiency and sustainability by reducing power consumption – while gaining a powerful competitive advantage.
MAPPS X
- DMG MORI specific user interface optimized for vertical screen orientation
- Fully customizable flexible display with up to 10 windows and arrangement in window sets
- 3D collision control and machining simulation
- Comprehensive machining cycles
- Tool Management System
MAPPS V on FANUC
- DMG MORI specific user interface
- Extensive machining cycles
- Flexible display through 6-window display and arrangement in window sets
- 3D collision control and machining simulation
- Extensive machining cycles
- Tool Management System
MAPPS V on MITSUBISHI
- DMG MORI specific user interface
- Extensive machining cycles
- Flexible display through 6-window display and arrangement in window sets
- 3D collision control and machining simulation
- Extensive machining cycles
- Tool Management System
MAPPS on FANUC 0i-MF
- 3D machining simulation for easy contour verification
- Conversational automatic programming function with process menu
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
AI Chip Removal
- Intelligent algorithms detect chip nests and control the moving rinsing nozzles during the machining
- Continuous optimization of the flushing strategy with a simple operation
Highlights
Customer Benefits
- Resource-saving due to the precise control of the rinsing nozzles
- Manual rinsing of the machine room by employees significantly minimized
- No machine downtime for machine room cleaning
Live view of the machine room in CELOS / Optimization of the cleaning movement with gesture control / Recording function of the camera simplifies the optimization process
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
W-Setter
- Manual tool length measurement and workpiece centering in simple steps
- Guided instructions in the measurement. Short set-up times with high operational safety
Highlights
Customer Benefits
- Shorter set-up times
- No great experience necessary to take Measurements
Left : Structured user notes for the measurement results. / Right : Toolsetter mode – length / diameter and wear measurement.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Left : Input mask for universal cycle pocket milling. / Right : Input mask for tapping cycle
MVC – Machine Vibration Control
- Vibration sensors in the milling spindle
- Various indicators to display the vibration status
- New machining proposal to reduce vibrations
- With the edit function, the new machining state is easily applied to your program
Highlights
Customer Benefits
- More productive cutting condition with less vibration
- Automatic suggestions for suitable process parameter
- The simple visualization serves as an orientation aid for machine operators
Left : Status display of the process vibrations in CELOS. / Right : Algorithms for the automatic recognition of regenerative vibrations.
Service & training
Comprehensive carefree service and training for your production
Take advantage of our full-service offering and hands-on training to maximize machine performance and minimize downtime. With comprehensive maintenance packages, original spare parts and customized training programs, we will take your production and your team to the next level.
Downloads & Technical Data
Workpiece
Max. workpiece diameter
2000 mm
78.7 in.
Max. workpiece height
1600 mm
63 in.
Max. workpiece weight
3000 kg
6613.9 lbs.
Clearance
Max. X-axis travel
1700 mm
66.9 in.
Max. Y-axis travel
1400 mm
55.1 in.
Max. Z-axis travel
1510 mm
59.4 in.