THE DMG MORI MAGAZINE FOR CUSTOMERS AND INTERESTED PARTIES 02– 2021. T E C H N O L O G Y EXCELLENCE 80 % OF THE HYDROPOWER IN THE ALPS MADE BY CNC T VAR POWERED BY DMG MORI

EDITORIAL RESILIENT AND SUSTAINABLE IN THE NEW NORMAL We offer our customers a unique “future architecture” for net- worked solutions comprising the machine, automation, digitization and sustainability. With its 17 Sustainable Development Goals, the United Nations Agenda 2030 sets an orientation. We are all now called upon to promote its implementation. Christian Thönes Chairman of the Executive Board DMG MORI AKTIENGESELLSCHAFT Dr.-Eng. Masahiko Mori President and CEO DMG MORI COMPANY LIMITED TECHNOLOGY E XCELLENCE 03

Another top topic in this issue is flexible automation with many application examples. Does this also reflect the mood in the market? Dr. Mori: Absolutely. The automation of a machine tool is becoming even more impor- tant with regard to future competitive ability. Added to this is the fact that customers are increasingly evaluating a machine tool over its entire life cycle. This means that the ini- tial investment only accounts for around 20 percent of the total costs. Although the auto- mation increases the investment slightly, the additional costs prove worthwhile within a very short time – and they do so sustainably from an economic, ecological and cost-effec- tive point of view. In principle this is true for the entire port- folio of 54 products in 13 product lines, with which we cover all relevant requirements with regard to component geometry, workpiece weight and batch size. You will find a multitude of impressive success examples in this magazine: from rotary and linear storage systems with central control computer technology to solutions for flexible pallet and workpiece handling such the WH Flex and Robo2Go and on through to the use of so-called automated guided vehicles. What role does DMG MORI HEITEC GmbH play in this interdisciplinary cosmos? Christian Thönes: DMG MORI HEITEC is a key link in our digital engineering approach. Our primary aim here is to advance the topic of flexible automation within manufacturing cells and systems. This involves first and foremost keeping the growing complexity that results from shorter delivery times and reduced batch sizes transparent and man- ageable for our customers. What role does the digital twin play here? Dr. Mori: The importance of digital twins as fully functioning virtual models, for example of machines or automated machining systems, is growing dynamically. With these extensive data-controlled digital models as part of our integral digital engineering approach, we will gain important knowledge for our customers that will be used to significantly increase the efficiency of the real machine over its entire life cycle. EDITORIAL What specifically can already be achieved? Dr. Mori: With its digital engineering, DMG MORI now offers a digital development environment for the design and realization of flexible automated manufacturing systems. Unique highlights include the dynamic virtu- alization of machines, assemblies and auto- mation equipment as well as the possibility of simulating all internal system processes and movement sequences. From the circular economy to sustainability. What does that mean for DMG MORI? Dr. Mori: With its 17 Sustainable Development Goals, “Agenda 2030” has defined a clear framework that is a call for action for all com- panies. DMG MORI has been advancing these topics actively for many years. With a num- ber of strategic measures we are readying ourselves to make a positive contribution for people, society and environmental protection. What does this entail in the actual implementation? Christian Thönes: In practical terms, a flexible automated production system was recently configured and tested digitally in record time at various locations and accepted virtually by the customer before the real overall system was even installed on site. The employees could be trained virtually in advance and the programs written and simulated on the digital twin. Consequently, we are now a full 4 × faster than we would be using conventional means. + Firstly, we are faster into the market thanks to virtual prototyping and specification of the technologies, processes, sequences and system architecture. + Secondly, we are faster to the customer thanks to digital requirements manage- ment and virtual fine-tuning through to system units and the complete system. + Thirdly our customers produce interactive customer acceptance of components faster thanks to training of employees during development, timely programming with simulation and trouble- free installation and commissioning. + And fourthly, the customer achieves optimum performance more quickly thanks to data and knowledge-based service and application support over the entire life cycle of the system through to disposal or recycling and reuse. → More information on this topic from page 76 onwards. One example: we have bundled our holistic measures for climate neutrality with 3 initi- atives: GREENMACHINE, GREENMODE and GREENTECH. In this way we have achieved, among other things, that our own value cre- ation (‘company carbon footprint’) is now climate neutral. And we are one of the first industrial companies worldwide, as of Jan- uary 2021, to have a climate-neutral ‘product carbon footprint’ – from the raw material to delivery – whereby especially with a view to a sustainable supply chain, we will be calling our suppliers more to account in future. How should we envision this? Christian Thönes: We rely on digitized processes to increase transparency and to be able to assess and select our suppliers based on their sustainability performance. Our sustainability criteria are integrated uniformly group-wide in purchasing and supplier organization with the platforms Integrity Next and SAP Ariba. “Integrity Next”, for example, enables trans- parent identification of emissions and helps our suppliers to reduce them. We already evaluate 700 top suppliers via this platform – and by 2022 we will have surpassed the 2,000 mark. Thank you very much for the interview. « SINCE 2021: 100 % CLI- MATE-NEUTRAL MANUFACTURING OF OUR MACHINES TECHNOLOGY E XCELLENCE 05

DMG MORI PORTFOLIO – DED / DED hybrid DMG MORI DED / DED hybrid MACHINE PORTFOLIO – PERFECT FIT FOR YOUR APPLICATION Directed Energy Deposition (DED) combined with milling Additive Manufacturing with a powder nozzle and integrated 5-axis milling in finished part quality. LASERTEC 65 DED hybrid + Max. workpiece dimensions: ø 500 × 400 mm, 600 kg LASERTEC 125 DED hybrid + Max. workpiece dimensions: ø 1,250 × 745 mm, 2,000 kg Directed Energy Deposition combined with turning / milling LASERTEC 4300 DED hybrid LASERTEC 6600 DED hybrid + Additive Manufacturing with a powder nozzle and integrated 6-sided turn & mill machining + Max. workpiece dimensions: ø 1,010 × 3,702 mm, 7,358 kg Directed Energy Deposition LASERTEC 65 DED + First special powder nozzle machine based on a CNC machine + Max. workpiece dimensions: ø 650 × 560 mm, 600 kg TECHNOLOGY E XCELLENCE 07

WORLD PREMIERE 2021 ULTRASONIC 55 MicroDrill > 10,000 HOLES DRILLED RELIABLY INTO IN A SINGLE COMPONENT ULTRASONIC 55 MicroDrill ≥ 0.1 mm SHOWERHEAD Dimensions: ø 500 × 10 mm Holes: 10,000 × ø 0.5 mm Material: Aluminum oxide HIGHLIGHTS + High-stability and efficient drilling for mass production in the semiconductor industry + 35,000 rpm drilling spindle for tiny tool diameters (from ø 0.1 mm) + ULTRASONIC 3rd generation integrated for minimal cutting force + High-precision drilling force control for process stability (< 1 N), drilling with constant force and continuous tool wear monitoring + Automatic ejector for drilling cores + Ultra-low-flow internal coolant supply (up to 40 bar), flow monitoring with resolution of < 1 ml – suitable cooling at all times! SUPER ALLOY BENEFITS COMPOSITE BENEFITS HARD BRITTLE MATERIAL BENEFITS + Reduced process forces > 40 % + Optimal shearing action of fibers + Minimized fiber pullout + Minimized fiber delamination + Integrated particle collection + Optional Active particle monitoring for safety interlock + Reduced Process forcers > 40 % + Increased material removal > 3× + Increased tool life > 80 % + Decreased sub surface damage + Reduced process forces > 30 % + Increased tool life: – Ti 6AL4V > 2× – Ti β21S > 7× – 15-5 PH SS > 4× – 316 SS > 4× – Nickle 500 > 16 – Hastelloy C > 5× – Steel 55Rc drilling > 32× + Reduction of surface roughness: – Ti 6AL4V > 2× – 316SS > 4.5× + Increased Productivity TECHNOLOGY E XCELLENCE 09

DMF / DMV SERIES DMF – TRAVELING COLUMN EXPERTISE – IN ALL INDUSTRIES HIGHLIGHTS + 6 axes for maximum flexibility: Integration of a C-axis and an indexing head A-axis optionally possible + 80 m/min rapid traverse: X / Y rapid traverses in dynamics package (optional) + 5 µm extreme accuracy in the double ball bar test + Up to 3,000 kg: Maximum table load, up to 800 kg load on the integrated round table + speedMASTER spindles with up to 20,000 rpm and 200 Nm + Machining time reduction by integrating milling / turning technology + No loss of production time by means of pendulum machining with a partition + Maximum ergonomics by means of mobile control panel and full accessibility during crane loading; optional through-loading option Maximized rigidity thanks to 3 linear guideways in the X-axis DMV DMC V IS BECOMING DMV Facelift with optimizations for the benefit of the customer + Faster tool change and improved chip evacuation + Bigger automation door for accepting larger workpieces + Stealth design with improved accessibility during crane loading + > 110 options and development stages, e. g. 20,000 rpm speedMASTER spindle and NC indexing heads + 21.5″ ERGOline control, CELOS with SIEMENS and CELOS with HEIDENHAIN DMC 1150 V DMV 115 DMC 1450 V DMV 145 DMC 1850 V DMV 185 Y-axis 1,100 800 700 DMV / DMF TRAVELS DMF 260 | 11 DMF 360 | 11 DMF 200 | 8 DMF 300 | 8 The DMF 180 | 7 and DMF 260 | 7 machine models are still available. 5 1 1 V M D 5 4 1 V M D 5 8 1 V M D 1,150 1,450 1,850 2,000 2,600 3,000 3,600 X-axis TECHNOLOGY E XCELLENCE 11

zeroFOG MIST COLLECTOR zeroFOG MODELS + Horizontal machining centers: NHX 5000 3rd Gen., NHX 5500 2nd Gen., NHX 6300 2nd Gen., NHX 8000 + Vertical machining centers: NVX 5060 2nd Gen., NVX 5080 2nd Gen., NVX 5100 2nd Gen. + Integrated mill turn centers: NTX 2000 2nd Gen., NTX 2500 2nd Gen., NTX 3000 2nd Gen. + Multi-Axis Turning centers: NZX 1500, NZX 2000, NZX 2500 + Turning centers: NLX 3000, NLX 4000, NLX 6000 MAIN FEATURES 1. High-performance mist collection 4. Compactness – One fifth the size of existing mist collectors*1, possible to be built into a machine tool*2 – No installation work or space necessary thanks to the integrated built-in design 5. Energy saving – Contributes to SDGs by reducing power consumption and CO2 emissions – Uses the HEPA filter capable of collec- ting over 99.97 % of 0.3 μm fine particles – Generates a large volume of air flow with the impeller turbo fan for high-performance ventilation 2. Maintainability – Automatically cleans the primary filter for drastic reduction of maintenance time – Automatically controls the fan motor to prevent lowered air volume due to clogged filters – Shortens work time by using the final filter capable of tool-free replacement 3. Reduction in running cost – Running cost saving due to less filter cleaning & replacement alongside energy saving *1 Survey by DMG MORI (Comparison with a product of other manufacturer) *2 Depending on models and specifications, the built-in installation may not be possible. DMG MORI CO., LTD., DMG MORI, zeroFOG are registered trademarks or trademarks of DMG MORI CO., LTD. TECHNOLOGY E XCELLENCE 13

CUSTOMER STORY – REFACCIONES NEUMÁTICAS LA PAZ, S.A. DE C.V. RNP has installed 21 models over the years: eleven turning centers, six machining centers and four TAIYO KOKI vertical grinding machines. precision on the holes’ position and orienta- tion is critical,” José Padilla explains. Accord- ing to him RNP manufactures a wide variety of part sizes and materials: “The main bodies of our rock drills are a good example. They are made of forged steel parts.” After a first turning process on a DMG MORI SL-403, a DMU 85 monoBLOCK machines the bodies in one setup. “Once heat treated these parts are grinded on our vertical grinders from TAIYO KOKI,” he adds. With TAIYO KOKI DMG MORI offers a range of vertical grinders, among them the VERTICAL MATE 55, which RNP bought in 2021 – the fourth TAIYO KOKI in their production line. More efficiency with DMG MORI Technol- ogy Cycles Another example for efficient manufacturing is the production of pistons and rotation bars. Jose Padilla says: “We manufacture these parts with helical and straight splines on a NLX 2500 | 1250 – turning and gear hobbing in a single setup.” Gear Hobbing is an exclu- sive technology cycle offered by DMG MORI. “Technology cycles like this one are a great advantage for us, because they eliminate conventional and time-consuming processes on otherwise manually operated machines.” For Jose Padilla the machining versatil- ity offered by 5-axis machine tools and DMG MORI Technology Cycles is a key require- ment: “Our production is characterized by a low volume and high mix of parts. Either in machining or grinding operations, reduc- ing the number of setups is critical for us.” With DMG MORI's Service Hotline, Severo Fernandez, founder and CEO says, "DMG MORI personnel is just a phone call away. Applications engineers and field service technicians help us with every challenge, either on a brand new or our oldest DMG MORI machine." María Inés Fernández, Severo Fernández and José Luis Padilla Refacciones Neumáticas la Paz, S.A. de C.V. Having said this it is no surprise that two of RNP’s recent investments were a CMX 70 U and several NLX turning centers. Good relationship on all levels DMG MORI’s wide product portfolio is one decisive factor that has convinced RNP. The other is the good relationship also in terms of service as Severo Fernandez, founder and CEO mentions: “DMG MORI personnel is just a phone call away. Applications engineers and field service technicians help us with every challenge, either on a brand new machine or in our oldest DMG MORI machine.” “Customer orders have doubled since last year, so right now we are increasing floor space by 50 percent,” says Severo Fernandez. He also points out that RNP is focusing on increasing its product portfolio and thus reaching more clients in other countries. “Since our production capacity must also grow, it is good to have DMG MORI as our partner.” « REFACCIONES NEUMÁTICAS LA PAZ FACTS + Founded in Matehuala, SLP, México, in 1972 + 240 employees + Manufacturer of rockdrills for underground mining + Specialist in precision grinding and complex machining Refacciones Neumáticas la Paz, S.A. de C.V. Manzana “C” Lote 1 Parque Industrial C.P. 78760 Matehuala, S.L.P., México www.rnpsa.com TECHNOLOGY E XCELLENCE 15

WORLD PREMIERE – DMP 35 Industries such as the medical sector have longed for this: With the new DMP 35, DMG MORI has the most powerful machine in its class, with a minimal footprint of just 3.15 m2. Fabian Suckert Managing Director DECKEL MAHO Seebach DMP 35 WITH WH 3 CELL 6-SIDED COMPLETE MACHINING + From raw material to finished part in one end-to-end, automated process chain + Automated complete machining of a component in a minimal footprint of 4.3 m2 (incl. WH 3 Cell) + Increased autonomy by means of flexible workpiece handling of WH 3 Cell + Integrated process covering different components from different industries + New, intuitive program entry for simple, fast setup of the WH 3 Cell PROCESS SEQUENCE 1. Raw material is picked up from the workpiece carrier (neutral cycle time) 2. Raw material is oriented in the alignment station of the WH 3 Cell (neutral cycle time) 3. Semi-finished part is picked up from the fixture by the 2nd gripper 4. Raw material is deposited in the location freed up by the semi-finished part 5. Finished part is removed 6. Semi-finished part is deposited in the location freed up by the finished part 7. Finished part is placed in workpiece carrier 1 4 6 DMG MORI included Swiss toolmaker Mikron Tool as a partner in its Qualified Products Program in 2019. Mikron Tool has extended the DMQP portfolio to include high-precision tools for micro-machining hard-to-machine materials such as stain- less and heat-resistant alloys, titanium alloys or cobalt chrome. The core applica- tion areas for Mikron tools with a diameter of 0.2 to 8 mm include the medical sector and the watchmaking industry as well as the automotive and aerospace sectors. “Crazy” tools with internal cooling channels and a diameter of 0.2 to 8 mm. For BT30 / SK30 and BBT30 and also HSK40. MIKRON TOOL SA AGNO FACTS + Founded in 1998 as a spin-off of the in-house Cutting Tools department of Mikron SA Agno + “CrazyDrill” was introduced as the world’s fastest small drill in 1999. + In 2013 Mikron Tool set a milestone in milling technology with the launch of the “CrazyMill Cool” micro milling cutters: Thanks to internal cooling, hard-to-machine materials such as titanium or cobalt-chrome can be machined up to 20 times faster Mikron Switzerland AG, Agno, Division Tool Via Campagna 1, 6982 Agno, Switzerland www.mikrontool.com TECHNOLOGY E XCELLENCE 17

CUSTOMER STORY – WALDEMAR LINK GMBH & CO. KG We must always guarantee that our products have consistently high quality. This has been very successfully implemented with manufacturing solutions from DMG MORI, such as the NTX 1000 with Robo2Go. Thomas Kuhlmann (right) Production Manager and Carsten Schöttler Manufacturing Manager at LINK of life of patients all over the world. “Never stand still – that motivates our employees anew every day.” Production target: automatic manufactur- ing for at least 48 hours This passion is paired with creativity in the production department, where increas- ingly modern manufacturing solutions have been used for many years – the majority of which are from DMG MORI. “We have seen all the milestones first hand, from the first CNC machines to 5-axis HSC machining and 6-sided turning and milling and we continue to rely on innovations,” says Thomas Kuhl- mann. Automated production, for example, has become standard. “In this way, we want to manufacture for at least 48 hours unat- tended, or at least with little operator attend- ance, to give our specialists additional free- dom to organize other work.” Teamwork is also encouraged: “In the past, everyone was responsible for their own machine, but now there are only a few people looking after a large number of machines, which requires a considerable amount of coordination.” » NTX 1000 6-SIDED TURN & MILL COMPLETE MACHINING HIGHLIGHTS + compactMASTER turning / milling spindle with 12,000 rpm (20,000 rpm optional) and 36-month warranty with unlimited number of operating hours as standard + 5-axis simultaneous machining thanks to Direct Drive B-axis with 120° swivel range + Four-axis machining thanks to lower turret as second tool carrier TECHNOLOGY E XCELLENCE 19

CUSTOMER STORY – WALDEMAR LINK GMBH & CO. KG Robo2Go FLEXIBLE WORKPIECE HANDLING FOR SMALL AND MEDIUM SIZE BATCHES + Rapid changeover from chuck to shaft parts tray + Shafts ø 25 – 150 mm, chuck parts ø 25 – 170 mm + Stacking magazine + Pressure reduction for thin-walled workpieces + Fast programming thanks to predefined program blocks An NTX 1000 produces 6,000 acetabular cups per annum. The finished workpieces are transported outside the machine via a parts accumulator. Robo2Go 2nd Generation with chuck parts tray. Programming interface for teaching-in workpieces in less than 15 min In both cases, 6-sided turning and milling makes a major contribution to LINK's ability to ensure productive manufacture of the ace- tabular cups and femoral stems – not least thanks to the high manufacturing quality, as Carsten Schöttler explains: “The more pre- cisely we turn and mill the demanding com- ponents, the less effort is required during finishing, which is often performed manually.” monitoring and analysis of the large quan- tity of data that we receive from production also helps us to plan our processes in an even better way and, above all, safeguard the quality of our products.” Innovative hardware and consistent digitization are regarded as an important basis for further growth. WALDEMAR LINK FACTS + Established in 1948, headquarters in Norderstedt near Hamburg + 1,300 employees worldwide + Development and manufacture of high quality implants such as endoprostheses and surgical instruments Innovative into the future For Thomas Kuhlmann, continuous process optimization also includes a move towards digitization: “The fact that DMG MORI equips its machines with the IoTconnector as standard gives us a good basis for future digitization projects.” LINK also uses DMG MORI Messenger for monitor- ing production. “This is because consistent Waldemar LINK GmbH & Co. KG Barkhausenweg 10 22339 Hamburg, Germany www.linkorthopaedics.com « TECHNOLOGY E XCELLENCE 21

CUSTOMER STORY – K. H. MASKE & SÖHNE GMBH PROCESS OPTIMIZATION FROM A SINGLE SOURCE Established in 1967 in Bönningstedt, near Hamburg, K. H. Maske & Söhne GmbH has always been a trustworthy partner for well- known customers in the medical, marine, oil and shipping sectors. The manufacturing service provider employs about 100 spe- cialists who, with their experience and high level of expertize, primarily produce sophis- ticated implants and medical devices. The capacity includes about 50 machining cen- ters and lathes from DMG MORI. The latest acquisitions are two NZX 2000 | 800s with gantry loader and two automated NTX 3000s. Maske invested in these two systems as part of a turnkey project for manufacturing the casing of an X-ray tube. From programming to commissioning and training of employ- ees, DMG MORI has sustainably optimized the entire process. With all the challenges over the past twelve months, many companies have clearly felt the importance of local production and regional suppliers in overcoming global bottlenecks. “As a manufacturing service provider, we continuously review our flex- ibility and profitability so that we can work more competitively than ever,” explains Maik Maske. Together with his father Michael and sister Melanie, he is the third generation to manage the family business. Quality is more important than profitability: “We consistently machine complex, high-quality components that are often made from sophisticated special alloys.” MAXIMUM EFFICIENCY THANKS TO 6-SIDED TURN & MILL COMPLETE MACHINING The casing for an X-ray tube and the associ- ated cover are such components. “Until now, five setups on lathes and machining centers were required to manufacture the casing alone,” says Maik Maske, looking back at the previous lengthy process. The switch to 6-sided turn & mill complete machining was only a matter of time. “However, we went a step further and commissioned DMG MORI to undertake a turnkey project for the entire process.” The aim was to make it as efficient as possible. DMG MORI as a turnkey partner: One Face to the Customer As a turnkey partner, DMG MORI provides everything from a single source, from machine tools and automation solutions to CAM pro- gramming and the design and procurement of tools and fixtures. So it was in the case of the Maske project. Within six months, DMG MORI engineers at the Wernau facility developed the entire solution and implemented it using products from the group's extensive portfolio: two NTX 3000s from Japan. One machine is automated with a Robo2Go from Bielefeld and the second NTX 3000 is automated with a MATRIS robot from Japan. fact that DMG MORI Optimal processes: experienced DMG MORI engineers and an extensive equipment portfolio “The looks after everything in a turnkey project is a tremen- dous advantage for us,” says Maik Maske. The design is completely in the hands of expe- rienced engineers: “Projects such as this are their everyday business and they know inside out both their group's portfolio and the products from their suppliers.” In the areas of tools and workholding, DMG MORI relies on DMQP (DMG MORI Qualified Products) partners that work in accordance with the same quality standards as the machine tool manufacturer. » We were impressed with the result of the two automated NTX 3000s. DMG MORI delivered the entire package: Machine, automation, process, tools and fixtures from a DMQP partner. Maik Maske Management Member K. H. Maske & Söhne GmbH TECHNOLOGY E XCELLENCE 23

CUSTOMER STORY – K. H. MASKE & SÖHNE GMBH K. H. MASKE & SÖHNE FACTS + Founded in 1967 in Bönningstedt, near Hamburg + About 100 skilled staff + Partner to well-known customers in medical engineer- ing and aerospace + Many years of experience in the manufacture of sophisticated implants and medical devices to the strategy of optimizing processes with turnkey projects. “There will always be prod- ucts for which this is absolutely the right way of proceeding to remain competitive.” « K. H. Maske & Söhne GmbH Ellerhorst 8 25474 Bönningstedt, Germany www.cnc-maske.de Integrated turnkey projects provide competitiveness In December 2019, the turnkey project was not expected to be implemented during the year of the pandemic. Maik Maske is therefore all the more pleased that everything went well – on the part of DMG MORI and also in his own company: “Thanks to our medical customers and the help of strict hygiene measures, we survived 2020 comparatively well. A recovery of the situation was already noticeable at the beginning of 2021”. He also wanted to adhere Tested High-Performance Lubricants for Medical Technology A harmonised range of non-cytotoxic and certifi ed lubricants. www.fuchs.com/de/en TECHNOLOGY E XCELLENCE 25

FACTORY SPINDLE REBUILDS PEACE OF MIND WITH OEM SPINDLE SERVICE DMG MORI’s factory spindle service ensures lasting precision and factory tolerances. The spindle facility in Davis, CA supplies DMG MORI’s US Parts Center and customers with rebuilt spindle inventory and rapid turnaround time. Factory-rebuilt spindles are available through DMG MORI Parts. A variety of in-stock units are available. For more information, please contact your local sales representative. PRIVATE TECHNOLOGY TOURS MANUFACTURING EDUCATION PROVIDED BY THE EXPERTS Attend a customized tour to learn about the latest DMG MORI technologies. The American factory offers an experience that uniquely combines hands-on technology education and a firsthand look at DMG MORI’s domestic production. DMG MORI provides complete solutions in the areas of AUTOMATION and DIGITIZATION designed to maximize your business and excel in today’s manufacturing environment. Consult with the factory’s experts to eliminate your manufacturing challenges using high-tech solutions. Technology Tours are also available in other locations across the US. Please contact your local sales representative or visit the DMG MORI website to register. DMG MORI MANUFACTURNING USA TECHNOLOGY E XCELLENCE 27

100 % OF DMG MORI PRODUCTS MANUFACTURED IN DAVIS, CA ARE CARBON-FREE Upgrading to Valley Clean Energy's premium service now provides our USA factory with electricity from completely renewable, carbon-free sources that make a difference in our environment. DMG MORI MANUFACTURNING USA DMG MORI MANUFACTURING USA FILM: https://www.youtube.com/ watch?v=hySw8iu3MJc AUTOMATION + Rotary Pallet Storage (RPS) + Carrier Pallet Pool (CPP) + Linear Pallet Pool (LPP) + Gantry Loader (GX7 / GX15) + Flexible Robot Automation (MATRIS) Linear Pallet Pool DIGITIZATION + my DMG MORI + Messenger + NETservice + TULIP + LPS4 + Technology Cycles (MPC, MVC) USA PRECISION MACHINED AND ASSEMBLED WITH PRIDE TECHNOLOGY E XCELLENCE 29

DMG MORI ACADEMY TRAINING OPPORTUNITIES CLASSROOM & HANDS-ON LAB Programming and Operation + Caps / vp + CELOS MAPPS + SIEMENS + HEIDENHAIN + G-Code + Touch Probe + Plane transformation Maintenance + Ladder Diagnostics + NT / NTX + NHX + NL / NLX + NVX / CMX + DMU50 Electrical / Mechanical ONLINE TRAINING AME2™ Advanced Manufacturing Skills + Automation + Electrical + Electronics + Fluid Power Mechanical + Lean Manufacturing + Machining + Manufacturing processes and Materials + Measurement and Gauging + Quality + Safety + Workplace effectiveness YOUR CONTACT PERSON John Roufis General Manager DMG MORI Academy DMG MORI USA, Inc. academy@dmgmori-usa.com TECHNOLOGY E XCELLENCE 31

DMG MORI ACADEMY ONLINE MANUFACTURING SKILLS AME21™ Through our partnership with AMATROL Incorporated, DMG MORI Academy offers a complete curriculum with hundreds of hours of manufacturing skills training for manu- facturing employees. Courses are available for machine operators, machinists, assem- bly workers, programmers, maintenance techs and supervisors. This high-quality, 3rd generation e-learning program was designed by experts to keep students engaged and excited about increasing their productivity. Competency testing is built in so that students and supervisors can track their skill achievement.. AME21™ is a comprehensive 3rd generation, online curriculum of general manufacturing, automation, safety, quality, maintenance, and personal effectiveness courses. These are not specific to DMG or MORI machine models and can be used effectively by any manufacturing facility to increase workforce productivity or enhance apprentice programs. Currently, there are over 400 courses that will continue to expand to meet customer training needs. « + Hydraulics + Intermediate Pneumatics + Trigonometry + AC Electronic Drives + AC Motor Drives + 5S + Coolants and Oils + Crane Safety + CNC Control + Crane Safety + Blueprint Reading + Principles of CNC + Air Gauges TECHNOLOGY E XCELLENCE 33

CUSTOMER STORY – K & B INDUSTRIES “Our experience with these machines shows that they offer strong reliability and precision repeatability.” Plus, the machines are virtu- ally interchangeable should the need arise to rearrange the workload in the cell. Regular investments as factor of future-oriented success Regular investments into new and innova- tive machine tools are part of K&B’s strat- egy. “If we want to maintain our growth and stay competitive in the future, we have to be up-to-date in our production,” Nick Becnel, Vice President of Marketing and Development says. He is positive about K&B’s engagement in the semiconductor industry: “With our machining competence and experience from other industries we will master our custom- ers’ challenges easily.” « K & B INDUSTRIES + OCTG Premium Threading + Advanced Manufacturing Services + Tubular Accessory Threading + Turnkey Manufacturing + Customer Inventory Services K & B Industries 208 Rebecca’s Pond Road Schriever, LA 70395, USA www.kb-industries.com K&B Manufacturing Facility Schriever, LA TECHNOLOGY E XCELLENCE 35 5-axis high precision machining with perfect surfaces on DMG MORI machines Being a privately owned and family run company K&B always focused on a healthy growth “concentrating on our core com- petence”, Doug Hemstreet, Vice President of Operations. He refers to K&B’s machin- ing competence which make up 90 percent of the revenue. On the machine tools from DMG MORI they produce a wide range of parts from full length, oil country tubular goods all the way to aerospace components in titanium and aluminum. “Whether we are machining a simple 2-axis part or a complex 5-axis part, precision machining combined with excellent surface finish are a must. Most components we manufacture for the Oil and Gas industry employ metal to metal sealing and / or mating surfaces.” Automation for Oil and Gas The Oil and Gas industry has always placed high demands on productivity in manufac- turing. That is why K&B, with the support of DMG MORI, implemented automated manufacturing solutions early on in order to ensure long-term competitiveness. “Our Large Outside Diameter (LOD) line, a fully automated thread line in our Houston facility designed with safety and efficiency in mind, was installed for threading of large diame- ter Range 3 pipe,“ Doug Hemstreet says. An NZL 6000 | 2000 from DMG MORI supports threading of 20″ OD pipe for production runs in Oil & Gas. “Instead of employees increas- ing the risk of injury by manually moving pipe, levers, conveyer belts, and rollers move joints weighing in excess of 6,000 lbs to the Mori machine tools.” Perfect basis for precision machining with highest repeatability With this experience K&B always tries to grow into new manufacturing markets like the semiconductor industry today. “Com- ponents in this industrial sector require most precise machining technologies,” Mike Moore, Vice President Advanced Manufactur- ing Group explains. This is where DMG MORI always convinces with very rigid and robust machine tools. “Their large masses are a perfect basis for precision machining with the highest repeatability.” DMC 210 FD – Mill & Turn complete machining in one setup K & B Industries values machine tools like the DMC 160 U duoBLOCK also for their flexibility as Mike Moore states: “The work envelope and the capacity of the tool magazines allow us to machine many different parts in a single machine.” Looking at the DMU 210 FD and other mill-turn centers K&B has installed, he adds: “The 5-axis mill & turn centers, in particular, are our most productive tools for extremely close tolerance machine parts destined for Ultra High Vacuum components utilized in semiconductor wafer fabrication equipment.” They offer precision surface finishes, multiple available approaches and excellent tolerance control for complex alu- minum machined parts. “Utilizing the DMU 210 FD and other DMG MORI DMC duoBLOCK Mill & Turn cen- ters we have been able to achieve significant consolidation and reduction of machining operations,” Mike Moore adds looking at three DMC 125 FD duoBLOCK in a cell.

TAIYO KOKI GRINDING Company “TAIYO KOKI”, Japan 1. Introduction TAIYO KOKI is a manufacturer of high preci- sion cylindrical grinding machines, a member of the DMG MORI group, founded in 1986 and located in Nagaoka Japan. We started making horizontal grinding machines but found some of our customers needing a more accurate solution. Our founder Mr. Noboru Watanabe solved the problem by designing Japan’s first vertical cylindrical grinding machine. Since then TAIYO KOKI has grown the vertical cylindrical grinding business by developing vertical grinders for both small and large batch production with a focus on high pre- cision solutions. aerospace engine and gear industries thanks to the world renown accuracy that the TAIYO KOKI machines provide. The TAIYO KOKI machine line-up also offers a complete line of horizontal cylindrical external, internal and universal type grind- ing machines. We look at the requirements for each customer and propose full turnkey solutions for the most demanding high pro- duction applications. Our philosophy is “One machine, One answer” which means that we look at each customer’s needs on a one by one basis and can propose a simple or highly custom turnkey solution that will meet their requirements. Today, vertical grinders make up the fastest growing market segment with the larger machine segment (300 mm – 2.250 mm) be- coming the machine of choice for the heavy equipment machinery, bearing, machine tool, Vertical Grinding Machines: What is their purpose? Vertical cylindrical grinders are our specialty and are most com- monly used for external and internal grinding of “chucking / non-between centers” type parts where high accuracy is required. These machines cover a part diameter range from 100 mm – 2,250 mm with part height / length up to 750 mm. The VERTICAL machine makes gravity your friend and reduces the workpiece clamping force pressure compared to hor- izontal type machines, less clamping force means better part roundness, the loading of workpieces into the machine and chuck is also easier for the operator. » ADVANTAGE OF VERTICAL AGAINST HORIZONTAL HORIZONTAL VERTICAL Bad handling Easy handling Stable clamping HORIZONTAL High clamping force VERTICAL Tilting moment No tilting torque Low clamping force TECHNOLOGY E XCELLENCE 37

TAIYO KOKI GRINDING VERTICAL GRINDING MACHINE CVG SERIES HIGHLIGHTS + One dedicated heavy duty OD grinding spindle and one ID grinding spindle for use with the ATC incl. 6-Automatic tool changer HSK-E100 + Continuous Indexing Turret B-axis with 0.0001 ° spindle positioning + C-axis function incl. CAM software for cam grinding, etc. + 2 or 3-way pallet changer for fastest setup times implementation of an APC in gear grinding is helping our customers to increase prof- itability by increasing spindle run time and work throughput. Our machine can grind gears with diameters up to 2,250 mm. We are also able to grind curvic coupling teeth and provide a very productive and unique solution for this application. Aerospace engine parts: Disks, rotors, shafts and bearings and most jet engine parts requiring cylindrical grind- ing can best be performed on a TAIYO KOKI vertical grinder. The use of our APCs in this market segment is high due to the use of complex part fixtures and part clocking requirements, we offer a part clocking / setup station with our APCs which has produced unprecedented increases in spindle run time and part throughput. We have experience grinding aerospace materials like Inconel, titanium and other super alloys. The imple- mentation of our hard-turning capability as a roughing operation can reduce grinding stock, shorten finish grinding times and improve fin- ished part quality / consistency. TAIYO KOKI machines are the machine of choice for the world’s largest jet engine manufacturers, the accuracy and reliability of our machines are well known by our customers. Our ability to provide industry leading productivity, accu- racy as well as custom solutions that match the complex needs of the aerospace industry has made us the favorite choice for the most demanding applications. Bearing industry: TAIYO KOKI machines are well known within the bearing grinding industry for their accuracy in all types of bearing appli- cations. Like other parts, bearings also like to sit face down and can be clamped with less force in a vertical grinding machine. Whether it’s external, internal, taper, ball race, face or other bearing grinding appli- cation we can put our experience to work for you. Our ATCs and B-axis options pro- vide unprecedented improvements in part quality and profitability. This industry has the most stringent part roundness and tol- erance requirements and the TAIYO KOKI machines feature a cast iron base, pre- cision hand scraped ways and column alignments, liquid cooled wheel spindles, temperature controlled coolant systems and work spindles with better than 1 micron roundness up to 900 mm ensure that our machine leads the competition when it comes to bearing manufacturing. « TAIYO KOKI CO., LTD. FACTS + Established: March 1986 + Business area: Manufacture and sale of grinding machines + Main product: Vertical CNC grinding machines + Number of employees: > 200 + Biggest proportion of vertical grinding machines in the segment in Japan + Biggest manufacturing volume as manufacturer of vertical grinding machines TAIYO KOKI Co., Ltd. 221-35 Seiryo-machi, Nagaoka, Niigata, 940-2045 Japan www.taiyokoki.com TAIYO KOKI OFFICAL YOUTUBE CHANNEL: https://www.youtube.com/c/ TAIYOKOKI_GRINDING TECHNOLOGY E XCELLENCE 39

DMG MORI USA is the Exclusive Sales and Service Provider of Kuraki in 32 States! 6-AXIS + Achieve high precision at your shop with Kuraki’s NEW KTR-1200! + Provides “ONE SET UP” High Precision Machining with Proven CNC Horizontal Boring Mill technology through the integration of a large built-in Rotary Trunnion Table providing capacities up to 60″ in diameter + Ease of accessibility providing minimal interference + Supports a Wide Variety of Work Pieces Sizes + High capacity of Table load 5,500 lbs! KURAKI KTR-1200 6-Axis Machining Center KBM SERIES + High speed high precision boring mill in a compact space saving design + Excellent rigidity + High cutting capabilities with the use of Kuraki patented boring spindle KBM-11 S Find more info on our website: https://us.dmgmori.com/ products/machines/milling/ horizontal-boring-mills The Kuraki line of equipment is a highly reliable and productive technology, that will help our customer base be able to take on more of today’s machining needs. Mark Mohr, Executive Vice President DMG MORI USA TECHNOLOGY E XCELLENCE 41

AUTOMATION DMG MORI always thinks one step ahead – collaborative and autonomous handling of workpieces, pallets and tools with our AGV solutions. Marlow Knabach Chief Technology Officer National Engineering DMG MORI USA, Inc. DRIVERLESS TRANSPORT SYSTEM AGV – AUTOMATED GUIDED VEHICLES MATRIS GX / GX T WH FLEX WH-AGV LPP CPP PH-AGV TH-AGV SCALABLE (≥ 1 MACHINE) 1 DMP, CMX V, CMX U, DMU, DMU monoBLOCK, DMU eVo, LASERTEC 2 NHX, DMC H linear, monoBLOCK, duoBLOCK, Portal 3 DMC 65 monoBLOCK, DMU 65 H monoBLOCK COMPLEXITY TECHNOLOGY E XCELLENCE 43

CELOS – DIGITAL FACTORY CUSTOMER STORY – SKF USA INC. Technology integration on the three DMU 340 FDs with milling, turning, grinding and gear cutting takes us to a new level of productivity. With this, we have created flexible redundancy with zero setup and reduced processing times. Marcus Jakob Director of Operations SKF Exclusive Technology Cycle gearSKIVING gearSKIVING – UP TO 8 × FASTER THAN GEAR SHAPING + Straight and helical external or internal spur gears and splines + For external and internal gears + Synchronized rotation of tool and workpiece + Module 2 – 10 possible DIN 9 (spur gear roughing) DIN 7 (spur gear finishing) More information about DMG MORI technology cycles: techcycles.dmgmori.com TECHNOLOGY E XCELLENCE 45

CUSTOMER STORY – SKF USA INC. Via WLAN, the DMG MORI Master Computer MCC LPS IV transmits the transport orders to the TH-AGV, which then reliably delivers the tools to the correct machine. Process optimization follows a group-wide role model Both with technology integration on a machine and the extended automation, SKF is breaking completely new ground. Consequently, this process first has to be introduced to the respective teams,” admits Marcus Jakob. However, the optimized pro- cesses have quickly convinced everyone involved; reason enough to continue on this path in the future. Specifically, he is thinking about a DMU 210 FD that will work accord- ing to the same principle. “These technical solutions in France and Sumter naturally serve as a good role model within the entire SKF Group.” « Kenneth McFadden is a machine operator from the SKF team responsible for one of the DMU 340 FDs. Director of Operations. He also states that setup of components has been accelerated with the help of robotic automation from Fastems. The model for this process was a plant that he had previously established in his role as Aerospace Process Development Manager: “There, it involved robot-assisted production of smaller bearing rings for the aerospace sector.” In Sumter, he says, “SKF extended this principle to XXL machining on top of adding best in class workholding and automation principles. “While automation ensures continuous manufacturing operation and maximizes the utilization of the machin- ing centers, our team can fully concentrate on preparing new orders and quality control.” TH-AGV: autonomous and process-safe tool handling Another issue SKF addressed during this proj- ect was tool management. With the TH-AGV, DMG MORI also had a product in its product range that supports the automation of this process. “60 tool changes per shift is a huge, time consuming task,” explains Marcus Jakob. “The TH-AGV ensures autonomous transport of all tools to the respective machine.” The TH-AGV can accommodate tools weighing up to 50 kg with diameters of 400 mm and lengths of 380 mm. The maximum loading weight with 16 tools is 480 kg. The safety of people and machines is ensured by scanners and sensors that permanently monitor the AGV travel path. Central tool management with MCC LPS from DMG MORI A decisive factor in tool management is pro- cess reliability. In central tool management, SKF uses RFID chips to assign tools to the respective orders and machines. “Thanks to end-to-end digitization from tool presetting to machining, we can be sure that no incor- rect tools are changed nor incorrect offsets entered into the controller.” Here also, the TH-AGV assumes an important role. SKF FACTS + Founded in Gothenburg, Sweden, in 1907 + Extensive range of products and services in the fields of roller bearings, seals, lubrication and mechatronics + Customers in the aerospace, medical, semiconductor, automotive and energy sectors, among others SKF USA Inc. 925 Corporate Circle, Sumter 29154 South Carolina, USA www.skf.com TECHNOLOGY E XCELLENCE 47

CUSTOMER STORY – HAIMER GMBH stresses Manfred Mayr. In order to operate the machines as autonomously as possible for the production of a wide range of dif- ferent products, each of the four NHX 4000 machines is equipped with a 183-station tool magazine. The Plant Manager sees a key success factor in the fact that all tools for these machines have an RFID chip on the tool holder, which is scanned at a dedicated station when the tools are changed. This means the control receives the correct preset- ting data digitally from the HAIMER Microset VIO linear presetter. Input errors and mis- takes are therefore eliminated. Digital data flow between the tool room and machining center An important basic requirement for eco- nomic operation of the NHX 4000 and all other machine tools is a well-organized tool room. This is also a top priority for the Plant Manager. “The use of our own products enables seamless digitization right through to the machine. Every tool is assembled, shrunk, measured and balanced.” All data are recorded digitally on the RFID chip or via digital interfaces such as post-processors or via QR codes. Not until these steps are com- pleted do employees collect their tools and transport them to their machines on special tool carts. Andreas Haimer goes on to tell us: “Ensuring that it is the machines that run and not the employees is only possible if tools are optimally preset.” HAIMER GMBH FACTS + Founded in Igenhausen in 1977 + Approximately 800 employees + Global player for innovative tool management + Development and production of tool holders and machines in the field of shrinking, balancing and presetting technology « HAIMER GmbH Weiherstraße 21 86568 Igenhausen, Germany www.haimer.com 1 1. HAIMER has invested in four identically configured NHX 4000 4-axis horizontal machining centers, which run efficiently and trouble-free in 3-shift operation thanks to the automation and their respective 183-tool magazines. The smooth running and fast indexing ring-type magazine of the NHX 4000 has three wheels and is charac- terized by its high level of process reliability. The magazine is of course filled with HAIMER tool holders and tools. 2. Manfred Mayr, Plant Manager at HAIMER GmbH 2 TECHNOLOGY E XCELLENCE 49

CUSTOMER STORY – HERRMANN CNC-DREHTECHNIK GMBH form of DMC 65 monoBLOCK machines with RPS 6. “We were already well acquainted with the machine”, says Stefan Schubel referring to the DMU 65 monoBLOCK that has been in operation for some time. The rotary pallet storage system for six pallets is larger than the one for three pallets, but: “Higher utilization was an important factor for us.” It means the team can fulfill more orders, as the two machining centers are in operation more or less around the clock. According to Stefan Schubel, choosing the DMC 65 monoBLOCK for the latest auto- mated system instead of a second NMV 3000 was a deliberate decision: “The pos- sibility of machining larger workpieces was decisive, in addition to the HEIDENHAIN control.” The strengths of the two DMC 65 monoBLOCK machines with RPS 6 are especially use- ful in the series production of small, high-precision parts. Here also the range of components is enormous: Travels of 735 × 650 × 560 mm and a table load of 600 kg monoBLOCK: INC- ONEL, HIGH- STRENGTH STEELS AND TITANIUM MACHINED TO WITHIN MICRONS The DMC 65 monoBLOCK with RPS 6 is ideally suited to automated, high-preci- sion manufacture of small batches. We machine Inc- onel, high-strength steels and titanium to within microns and are able to produce large workpieces weighing up to 600 kg. Gerhard Herrmann (left), Company founder and Managing Director, and Stefan Schubel Manager at Herrmann CNC-Drehtechnik speak for themselves. However, the man- ufacturing solution also produces small workpieces highly efficiently. “We bene- fit from this flexibility in our day-to-day business”, explains Stefan Schubel. The machine’s precision is a further advantage: “We machine Inconel, high-strength steels and titanium to within microns, which places high demands on the manufactur- ing equipment.” Into the future with automation and digitization With regard to increasing productivity, auto- mated production has in the view of Herr- mann CNC-Drehtechnik proven its worth. “We will continue along this path – certainly with another production facility in the long term”, says Gerhard Herrmann with an eye to the future. The first steps in the direction of digitization have already been taken, as Stefan Schubel goes on to tell us: “We already use my DMG MORI to support our service team and will take a closer look at additional digital solutions with a view to optimizing our other processes as well.” « HERRMANN CNC-DREHTECHNIK FACTS + Founded in Markt Schwaben in 1986 + Almost 100 employees + Production of turned, milled and gear-cut parts as well as assemblies + Customers from the aerospace, pharmaceutical, medical and rail sectors Herrmann CNC-Drehtechnik GmbH Josef-Neumeier-Straße 1a 85664 Hohenlinden, Germany www.herrmann-cnc.de TECHNOLOGY E XCELLENCE 51

CUSTOMER STORY – M.T. S.R.L. The NMV 3000 DCG is an important and excellent investment that has far exceeded our expectations and enables us to the further improve our products. Gianluca Marchetti President and CEO of M.T. S.r.l. Shorter response times thanks to 34 pallets and 300 tools The highly accurate tolerances with which the NMV 3000 DCG operates today play a key role for the quality of M.T. products. “They result in a higher service life of our driven tool holders”, says Gianluca Marchetti of the added value for end users. The 34 pallets and 300 tools with which the NMV 3000 DCG is equipped increase flexibility in production and reduce response times. “Setup times of the machine are reduced thanks to the large number of permanently available tools, without having to wait for the end of each individual batch”, Gianluca Marchetti goes on to tell us. Unmanned operation is also possible over long periods. Altogether M.T. can respond faster to its customers thanks to the overall package. “A point of great importance, as we are obliged to deliver within an extremely short time.” The best solution for every machining requirement As is the case with DMG MORI and the NMV 3000 DCG, M.T. is also in a position to guarantee the best solution for every machining requirement – thanks to its extensive choice of static and driven tool MT tool holders, including the MT-SmartLife module, in the turret of an NLX 2500. holders. The use of M.T. products enables key slots to be machined directly on the lathe with the slotting cutter module, for example. The modules for driven gear hobbers and power skiving enable the machining of internal and external gears. And even high-speed machining can be carried out with the X11 powered electrospindle. “All this can only be achieved with excellent and reliable machines that guarantee a high level of quality”, stresses Gianluca Marchetti. “The NMV 3000 DCG is an important and excellent investment that has far exceeded our expectations and enables us to further improve our products.” M.T. S.R.L. FACTS + Established as a contract manufacturer in San Giovanni (Rimini) in 1972 + Manufacturer of driven tools and holders for CNC lathes and a reliable provider of contract machining + A global player with a professional worldwide technical sales network « M.T. S.r.l. Via Casino Albini, 480 47842 San Giovanni in Marignano, Italy www.mtmarchetti.com TECHNOLOGY E XCELLENCE 53

“Paper Glass”, the 2 mm thin reading glasses, which were developed and produced with the ultra-precise micro- machining technology of NISHIMURA. CUSTOMER STORY – NISHIMURA CO., LTD hundred operations before an integrated pro- cess can be established for a time and cost efficient solution for high-mix, small-series production. Process integration: Turn & Mill and 5-axis simultaneous machining The NT 1000 mill-turn center from DMG MORI, which was installed at NISHIMURA in 2010, plays a key role. The capability of the NT 1000 to carry out turning and milling oper- ations in a single setup enables complex micromachining and it is easy to automate the machine by equipping it with an indus- trial robot. NISHIMURA next procured the 5-axis DMU 50 3rd Generation machining center from DMG MORI to meet the grow- ing demand for larger, complex, high-pre- cision components. NISHIMURA managed to further boost unmanned production and machining accuracy by using a PH150 pallet handling system. The maximum pallet load is 250 kg. NISHIMURA established a highly efficient production method for its ultra-pre- cision machining by combining its expertise in the ultra-precise micromachining of titanium parts with integrated 5-axis simultaneous machining and turning. Automation to help minimize errors and increase accuracy Kenji Nishimura, Managing Director of NISHIMURA, explains why they decided on this path: “Thanks to automation, we are in a position to eliminate errors that can occur during the process steps, such as during changeover, for example. It is therefore an The DMU 50 3rd Generation with the PH 150 pallet handling system is an effective combination for both high-precision and efficient production. effective method for optimizing the microma- chining of difficult-to-cut materials. We are planning further automation of our produc- tion to solve the problem of a lack of skilled staff, while at the same time aiming for even higher accuracy.” 5-axis technology – creating something new together with customers Kenji Nishimura has also had positive expe- rience with the 5-axis DMU 50 3rd Generation: “The positioning accuracy and machining accuracy for free-forms and complex shapes are excellent. Changeover is also very fast.” The machine combines power, flexibility and maximum precision: “It gives you the feeling that you can create something entirely new.” Where the company’s vision of the future is concerned, Kenji Nishimura tells us: “We wish to continue challenging ourselves and to create something new together with our customers. We will use 5-axis technology to expand the possibilities.” It is because NISHIMURA aims to remain a “good part- ner” for its customers: “A partner that offers innovative solutions, even when there are a multitude of different requirements.” NISHIMURA CO., LTD FACTS + Established as a manufacturer of parts for eyeglasses + Its many years of experience in the micromachining of titanium was exploited to expand its fields of application to include diffi- cult-to-machine materials such as stainless steel, aluminum and duralumin for producing high precision parts used in medical equipment, semiconductor man- ufacturing systems and vacuum equipment etc. + Expansion of its business to include the high precision machining of components for the aerospace sector; and com- mencement of research coop- erations with universities and other research institutions with the aim of developing further technological innovations « NISHIMURA CO., LTD 3 – 5 – 26 Maruyama-cho, Sabae City, Fukui 916 – 0019, Japan www.nsmr.jp TECHNOLOGY E XCELLENCE 55

Robo2Go Vision: Autonomous production of medium batch sizes Schwarzer started automating manufacturing processes early on, either using bar loaders or robotic solutions. In the case of the CLX 450 TC, it played into the company's hands that DMG MORI can automate the turn-mill center very easily with the Robo2Go Vision. Equipped with a camera, the robot detects raw parts on a standard EU pallet, ensuring secure loading and unloading of the machine. “A great advantage of the Robo2Go is its sim- ple operation”, says Thorsten Schwarzer regarding the automation. Two employees were able to operate the robot after a short period of instruction by DMG MORI – vital for long-term competitiveness: “That is why automation solutions will continue to play a decisive role in the future.” « processes extremely reliable. Turning diam- eters of up to ø 400 mm and a maximum turning length of 1,100 mm mean Schwarzer can cover a wide range of components with the CLX 450 TC. The heart of the machine is the spacious work area with the space-sav- THE B-AXIS ADVANTAGE ing, 12,000 rpm, 90 Nm compactMASTER turn-mill, swivelling B-axis spindle. It has a swivel range of ± 120°. Maximum positioning accuracy and performance is also ensured by the main and sub spindle with up to 5,000 rpm and 345 Nm and integrated C-axis with a reso- lution of 0.001°. “Thanks to the B-axis we need fewer tools to machine a workpiece compared to a turret-type lathe. And thanks to the tool magazine we now have many more tools available, which is ideal for us as a contract manufacturer that needs to produce many different parts. As Mr. Junger says: We don’t set up any more, we just turn!” CUSTOMER STORY – SCHWARZER GMBH SCHWARZER GMBH FACTS + Founded in Schloß Holte-Stukenbrock (near Bielefeld) in 1969 + Supplier of sectors from automo- tive to mechanical engineering + Contract turning, milling, drilling and grinding + Complete assembly Schwarzer GmbH Fosse Bredde 2 33758 Schloß Holte-Stukenbrock Germany www.schwarzer-gmbh.de HIGH-TECH WITH HEART AND SOUL – CLX 450 TC: https://youtu.be/xB3OdQI1eTM We have taken our production to a new level with the CLX 450 TC. We now machine components completely on the lathe, instead of on 3 machines in 5 operations. We don’t set up anymore, we just turn! Thorsten Schwarzer Managing Director Schwarzer GmbH The Robo2Go Vision is the ideal automation solution for the CLX450 TC. Loading and unloading of workpieces on normal EU pallets make it ideal for machining many different workpieces. With a load capacity of 35 kg it also allows a high degree of flexibility. TECHNOLOGY E XCELLENCE 57

CUSTOMER STORY – FERTIGUNGSTECHNIK NORD Thanks to the turnkey solution from DMG MORI, which includes a pallet storage system with robot loading, a washing system and automatic gripper exchange, we are able to manufacture without opera- tor attendance for over 50 hours. Steffen Timm Plant Manager Fertigungstechnik NORD GmbH The finished parts are cleaned in a washing system before being placed back into the automated small parts store. Fertigungstechnik NORD machines shafts, gears and housings for drives with maximum precision. The production cell is loaded via an automated small parts store. Machined parts are also stored there. allows us to remain flexible.” Over 100 parts spread over around 15 component groups, each with six to eight variants, can be pro- duced in the system with absolute reliability. “At night and for up to 56 hours over the weekend, completely unmanned.” Batch sizes are small, even down to one-offs. Automated small parts store, washing system and up to nine grippers The robot is able to load the diverse work- pieces because the system has a rack with up to nine different grippers, which the robot changes depending on the raw material. The robot first transports the components into a washing system before placing them back into the automated small parts store. This high level of automation has noticeably changed the tasks of the employees respon- sible – two per shift – adds Steffen Timm. “The work is less strenuous and there is more time left for qualitative activities such as measuring the components.” The smallest tolerances are 9 µm. When it comes to com- ponent quality, Fertigungstechnik NORD also benefits from automated production, states Steffen Timm: “As manual reclamping is a thing of the past, we also minimize the poten- tial for human error.” Needs-based control with the MCC-LPS host computer With the MCC-LPS host computer, DMG MORI has a product in its range that provides opti- mum control of automated manufacturing. The production team can see the status of orders on a screen at any time. “We can adapt the sequence in which the parts are machined according to our needs, even from the office if necessary”, explains Steffen Timm. Operation of the control system is quickly learned thanks to the user-friendly interface. Intelligent expansion of capacity Automated production using the two NHX 5500s is an example of how Fertigungstech- nik NORD has managed to achieve maxi- mum utilization of the existing production area – with innovative technologies and efficient production solutions. There are many levers for ensuring competitiveness. Steffen Timm looks ahead: “We always find potential for savings when we replace an older production line and exploit future-ori- ented automation.” « FERTIGUNGSTECHNIK NORD FACTS + Founded in 1991 as a subsidiary of NORD DRIVESYSTEMS in Gadebusch + 200 employees + Responsible within the group for the machining of shafts, gears and housings Fertigungstechnik NORD GmbH Trittauer Straße 5 19205 Gadebusch, Germany www.nord.com TECHNOLOGY E XCELLENCE 59

CUSTOMER STORY – METALLBAU GLAWION GMBH The WH Flex is equipped with an alignment station and a washing station. Robot-assisted loading of the CMX 1100 V takes place from the side. Two CMX 1100 V machines with WH Flex: “DMG MORI twins” with optimal accessibility As a second highlight, Metallbau Glawion installed two CMX 1100 Vs with WH Flex work- piece handling systems. Thomas Wittenburg likes to refer to the identically equipped manufacturing solutions as his “DMG MORI twins”. The special thing about them: This was the first time that DMG MORI HEITEC had combined the WH Flex workpiece han- dling system with the vertical machining cen- ter from the FAMOT factory in Poland. “While other manufacturers offer workpiece loading from the front, which restricts access to the machine, DMG MORI was able to configure loading from the side”, mentions Thomas Wittenburg as the decisive argument in favor of these automation solutions. This reduces downtime, during setting up of tools for example. Individual automation including magnetic gripper and washing Another reason for investing was the concept of the workpiece handling system. Specifi- cally it concerns the manufacture of clamp- ing elements in different variations. “Both the magnetic gripper of the robot and the alignment station had to be adapted to the range of sizes”, explains Thomas Wittenburg regarding the design. Clamping on the CMX 1100 V is also effected via a magnetic plate. “In addition we integrated a washing station, which removes the chips from the finished parts before they are placed on the pallet.” DMG MORI Messenger: Autonomous production at a glance According to Thomas Wittenburg, the two CMX 1100 Vs soon proved their worth: “Thanks to the newly created night and weekend capacity, we can now take on far more orders.” » EXPANSION OF IN-HOUSE PRODUCTION WITH DMG MORI MACHINING CENTERS opted for DMG MORI. “Three DMC V vertical machining centers and a DMF traveling column machine have enabled a wide range of components up to 2,600 mm long to be manufactured.” The latest invest- ments, in 2019, were an even greater leap forward for Metallbau Glawion, made with the intention of producing all components in house. DMU 200 Gantry with 4,000 mm travel “Its spacious work area, compact design and high level of stability in 5-axis machin- ing make the DMU 200 Gantry the perfect overall package for us”, Thomas Wittenburg tells us. “There is sufficient space even for bulky welded assemblies in the version with a 4,000 mm table.” The low gantry design allows optimum utilization of the work area. Metallbau Glawion machines a wide range of components, including clamping elements and welded assemblies. TECHNOLOGY E XCELLENCE 61

CUSTOMER STORY – METALLBAU GLAWION GMBH DMG MORI Messenger makes unmanned operation possible. “We are informed by mail or text message in the event of a stoppage. We have an on-call service for such incidents that restarts the system.” So future investments at Metallbau Glawion will focus on automated production that is digitally networked. More flexibility thanks to automated manufacturing solutions A new DMC 1450 V with WH Flex has already been ordered. “The concept will be similar, only for a wider range of components”, says Thomas Wittenburg enthusiastically. “The work area is big enough for longer work- pieces and an additional alignment station for cubic parts will enable automatic production of smaller components.” Automated 6-sided complete machining with the CLX 450 TC Metallbau Glawion also puts its faith in inno- vative manufacturing solutions where turning is concerned. DMG MORI has been commis- sioned to install a CLX 450 TC – automated, of course. “With a bar loader and Robo2Go, we will then be able to completely machine turn- milled parts from all six sides in unmanned operation. This will also mean that we close the gap between turning and milling, which in the long term will make us more compet- itive”, adds Ilona Glawion. She is convinced that automated solutions are the right way forward: “Automation creates extra capacity for the production of single parts on machines that are not automated and makes us more flexible where large series are concerned.” « METALLBAU GLAWION GMBH FACTS + Founded in Eberswalde in 2004 + 50 employees + Manufacture of large-diameter antifriction bearings as well as components for the mechanical engineering, drive technology and crane construction sectors Metallbau Glawion GmbH Heinrich-Hertz-Str. 1 16225 Eberswalde, Germany www.metallbau-glawion.com HAIMER – Your system partner around the machine tool Visit our new Application Center 360°°! Spectacular 360° videos Interesting tutorials & webinars Industry-specific case studies Guided tours with experts via videochat Tooling Technology Shrinking Technology Balancing Technology Visit us at our booth! Hall 4, Booth C20 Measuring- and Presetting Technology www.haimer.com TECHNOLOGY E XCELLENCE 63

LPS 4th GENERATION UPGR ADE NOW AVAIL ABLE Future-proof your system with the latest features and reliable, up-to-date hardware by updating the heart of your pallet pool. Customers with existing pallet systems can also benefit from LPS 4th Generation. Earlier versions of LPS are easily upgraded to add new features and extend system service life. + Compatible with all LPS-based pallet systems + Minimal downtime required + Data migration possible from MCC-LPS III Please contact your local sales representative for more information. Linear Pallet Pool 90 DAY FREE TRIAL* INTEGR ATE DMG MORI MESSENGER TO MA XIMIZE SHOPFLOOR PRODUCTIVIT Y! Remote monitoring is an important consideration for unattended running. DMG MORI Messenger enables continuous monitoring of shopfloor status from network or internet-connected devices. HIGHLIGHTS BENEFITS + Real-time monitoring and history analysis platform + Leverage automatic data collection to target + Convenient web access from smartphones and tablets + Simple data exports for in-depth evaluation and reporting inefficiencies and downtimes + View detailedmachine and shopfloor status from any location *Availabe for machines equipped with IoTconnector or MAPPS MTConnect TECHNOLOGY E XCELLENCE 65

3. The cleaning station consists of two cells, one for each of the DMC 80 H duoBLOCK machines, which are assigned a program in the DMG MORI Cell-Controller. 4. Workpiece handling within the WH Flex manufacturing system is carried out by a Kuka 6-axis robot with a load capacity of 150 kg. The more demanding the task, the more complex the requisite machining system and the greater the efficiency factor of digitization. Markus Rehm Managing Director DMG MORI HEITEC GmbH CUSTOMER STORY – BOSCH REXROTH IN BURSA With digital engineering, DMG MORI offers a future-oriented development environment for the design and realization of flexible automated manufacturing systems. Unique highlights include the dynamic virtualization of machines, assemblies and automation equipment as well as the possibility of sim- ulating all internal system processes and movement sequences. Industrial digitization marks a paradigm shift from traditional multi-stage produc- tion to the extensive networking of indus- trial production with internet-driven infor- mation and communication technologies. This opens up immense opportunities for DMG MORI to digitally enhance and holisti- cally accelerate its own change from a man- ufacturer of products to a provider of cus- tomer-oriented product-service systems. DIGITAL ENGINEERING FOR MAXIMUM PERFORMANCE AND CUSTOMER ORIENTATION This can be seen in particular in the engi- neering of flexible, automated manufacturing solutions, as Markus Rehm, the Managing Director of DMG MORI HEITEC, emphasises. He believes in the simple principle: “The more demanding the task, the more com- plex the requisite machining system and the greater the efficiency factor of digitization.” This applies both to his own in-house inter- disciplinary project development as well as to the process of system realization in close consultation with users. As an internal example, Markus Rehm men- tions the interplay of different disciplines from mechanical engineering, automation, appli- cation and process engineering, and control and software development. Here in particular, the tools of digital engineering have created the conditions for bringing together trans- parently the knowledge of all those involved in a central “point of truth”. This reduces the need for coordination on the one hand while preventing misunderstandings on the other. » TECHNOLOGY E XCELLENCE 67

DMG MORI DIGITAL TWIN DMG MORI DIGITAL TWIN OPTIMIZE YOUR PRODUCTION STARTUP FASTER – MORE ECONOMICAL– WITHOUT RISK The DMG MORI Digital Twin is the representation of your individual DMG MORI machine tool. It contains the work area with all components, including all functionalities such as movement and control functions as well as the NC and PLC and their cycles. + 40 % faster production ramp-up – carry out unproductive activities digitally + Up to 30 % reduction in costs – less testing on the machine + 100 % collision-free loading – complete digital testing and optimization 100 % EXECUTABLE PROGRAMS COLLISION-FREE PRODUCTION EXACT MACHINING TIME YOUR CONTACT D.Eng. Daniel Niederwestberg Head of the division Digital Twin daniel.niederwestberg@dmgmori-digital.com TECHNOLOGY E XCELLENCE 69

AUMA develops and manufactures electronic actuators with which valves can be controlled centrally, e. g. in the energy and water supply sectors. CELOS – DIGITAL FACTORY CUSTOMER STORY – AUMA RIESTER GMBH & CO. KG Due to the positive experience AUMA has had with the Connectivity solutions in Ostfildern-Nellingen, the company is consid- ering installing it on other machines. « already available. “This, of course, leads to a rapid solution for the servicing of our machines.” The same is true for the use of the customer portal my DMG MORI. DMG MORI offers a very user-friendly possibility for opti- mizing service through its free online portal my DMG MORI. Damage reports including a description or even photos can be sent online at the touch of a button and users receive a ticket straight away. Thanks to the clear definition of the problem, the case is passed on directly to the right contact person. “With the Track & Trace function, we can see the processing status transparently at all times”, adds Jochen Pfeiffer. This high level of trans- parency means the entire service process can be bundled and run digitally via a communi- cation channel. CELOS V6 for more productivity thanks to digital workflows There is also the option of removing paper from production with digital workflow apps in the CELOS upgrade and making many fea- tures available on the shop floor, directly and simply. With the integrated TULIP Player, the customer can program 27 pre-installed apps according its needs. This results in faster machine operation and an effective minimi- zation of downtimes. Maximum transparency is created on all levels by CELOS V6 and the optimized range of services, Jochen Pfeiffer tells us: “Directly in the system, for example on the control panel, while all staff using the machine over several shifts always have the information they need.” AUMA RIESTER FACTS + 2,600 employees at 30 locations worldwide + Development and production of electric actuators and valve gearboxes + Customers from the energy, water and petrochemical indus- tries, among others AUMA Riester GmbH & Co. KG Postfach 1362 79373 Müllheim, Germany www.auma.com DMG MORI CONNECTIVITY SOLUTIONS 1 SECURE CONNECTIVITY 2 MESSENGER BEST OF INDUSTRY AWARD 2020 – Industry 4.0 category 3 CELOS V6 Update YOUR “MUST HAVE” FOR THE DIGITAL FUTURE 4 PRODUCTS– ONE PACKAGE – ONE PRICE 4 NETservice + my DMG MORI TECHNOLOGY E XCELLENCE 71

CUSTOMER STORY – CNC TVAR TECHNOLOGY EXCELLENCE FOR GREEN TECHNOLOGIES → e. g. wind & hydropower or electromobility as important levers against climate change TECHNOLOGY E XCELLENCE 73

CUSTOMER STORY – CNC TVAR Green energy as a chance for the future The partnership between CNC Tvar and DMG MORI is not only an example of economic success, but also satisfies the growing need of industry for sustainability. Durable turbines render the utilization of hydropower, one of the cleanest sources of energy, more efficient. The advanced machines from DMG MORI have played a decisive role in this respect. The machine tool manufacturer has been climate-neutral since May 2020. In the opinion of Tomáš Meruňka, “The desire for clean energy has inspired innovation and spins a spiral of success. DMG MORI has become a synonym for top quality machines. The brand also stands for a team of people to which we have excellent personal relations and that helps us in our business with its knowledge and experience.” « CNC TVAR FACTS + Founded in 2007 in Liberec, Czech Republic + 130 employees + Development and production of modern turbine wheels for hydroelectric power plants CNC Tvar, s.r.o. Kateřinská 235, Svárov 463 03 Stráž nad Nisou, Czech Republic www.cnctvar.cz With our competence and the possibilities offered by three DMU 340 P portal machines, we can fulfill orders that cannot be managed anywhere else. Tomáš Meruňka (left), Managing Director of CNC TVAR (with Petr Vladik, Managing Director of DMG MORI Czech Republic) TECHNOLOGY E XCELLENCE 75

ENERGY & EMISSION-EFFICIENT MACHINE OPERATION → Up to 30 % energy savings compared to the predecessor machine, e. g. + Recovery of braking energy + Demand-oriented control + Energy Saving App ENERGY SAVING APP REDUCES THE ENERGY CONSUMPTION OF YOUR DMG MORI MACHINE Modern and simple energy management: + Create transparency: Time and NC-block-related recording of machine performance and CO2 emissions + Reduce energy consumption: Minimized energy consumption and increased productivity at the same time thanks to perfor- mance & consumption analyses, among others + Save energy with auto shutdown: Shutdown, warm-up and stand-by function for the machine, pneumatic system, display & lighting *there may be costs for a SENTRON PAC3220 Power Monitoring Device Free of charge as standard for all machines with CELOS V6 Free retrofit also possible for older machines as update of every existing CELOS version* Available for SIEMENS or HEIDENHAIN control YOUR CONTACT PERSON Timo Heutmann Telephone: +49 5205 74 3170 timo.heutmann@dmgmori.com With the Energy Saving App, we achieve an energy saving of up to 20 % in our own production and reduce our processing time significantly through adaptive feed control and targeted shutdown of units. Reinhard Musch Managing Director DECKEL MAHO Pfronten GmbH TECHNOLOGY E XCELLENCE 77