DMU 85 H (FD) monoBLOCK
Evolution in universal machining. Flexible, productive and process-safe.
Max. X-axis travel
33.5 in.
Max. Y-axis travel
45.3 in.
Max. Z-axis travel
35.4 in.
Max. workpiece diameter
40.9 in.
Max. workpiece height
39.4 in.
Max. workpiece weight
2204.6 lbs.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Ergonomic cab for easy access to the work area and easy set-up of components
- Small footprint (188.4 ft²) for high area productivity and slim design (< 11.5 ft.) for easy linking
Precise
- One-piece, inherently rigid cast iron machine bed with 3-point support for maximum rigidity (also available with HSK-A100) and highest precision
- Thermosymmetrical design with extensive cooling measures for maximum long-term accuracy (up to 0.0002in.)
- Maximum process reliability through horizontal machining for ideal chip and heat dissipation
Versatile
- 5-axis capability for maximum flexibility thanks to swivel rotary table with bearings on both sides for components up to 2205 lbs.
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Mill-turn variant for complete machining with up to 800 rpm
- Extensive selection of flexible automation solutions thanks to standardized interface
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- Also available with HSK-A100 tool holder for tools up to 11 in. diameter and 65.1 lbs.
- Highest availability due to reinforced mass production technology and optimum maintenance access
- Proven division of round and linear axes for easy to understand 5-axis kinematics.
- Clamping of the swivelling rotary table
Sample applications
Automation
Standard automation and customized solutions in VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
PH Cell 800
PH Cell 800 - Modular pallet handling for up to 30 pallets
- Up to 800 kg transfer weight (workpiece incl. pallet)
- Pallets from 400x400 up to 800x630 mm
- Handling of different pallet sizes in one system
- Separate setup station for ergonomic and simultaneous loading and unloading of pallets
- Convenient and simple control of the automation directly via the machine control panel
PH Cell 2000
PH Cell 2000 - Modular rotary pallet storage for up to 21 pallets and 2,000 kg transfer weight
- Modular rotary pallet storage for up to 21 pallets in a footprint of 16.5 m2
- Pallet size 500 × 500 mm up to ø 1,100 mm
- Fast pallet changeover time < 45 seconds
- Short commissioning time within 3 days due to defined interface and modular principle
- Pallet Master – for convenient and simple control of the automation directly via the machine control
CTS - Central Tool Storage
Flexible tool magazine for more than 4,000 tools
- Modular concept with step-by-step extension possibility by 360 / 240 shapes (ISO 40 / 50 recording)
- Very small footprint with only 29 m2
- Integrated tool loading solution for portal tool shuttle or with AMR 2000 tools
- Highest transport capacity through the tool - shuttle
- Transfer of up to 8 tools simultaneously
- Proven wheel magazine technology with over 1,600 units sold
Highlights
AMR 2000 Tooling
- Autonomous transport of up to 24 tools between the CTS (central tool magazine) and the machine
- Quick installation of the automation system
- Integration into existing production possible
- Max. tool dimensions ø 280 / 650 mm
- Max. tool weight 30 kg
- transport weight 720 kg (24 × 30 kg)
Portal tool handling
- Portal tool handling for highest efficiency, transport of up to 80 tools per hour.
- Transport of 16 tools (2×8 units)
- Fast tool change by means of rotating unit
- Max. linear speed: 80 m/min
- Tool Loading Station TLS - interface on machine and CTS
Tool transfer
- To change tools between the shuttle and the machine or on the CTS, the TLS moves upwards in each case.
PH-AMR
Pallet automation with maximum flexibility through free layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: Man and machine in one system
- Navigation through natural navigation
- Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm
- Workpieces up to 5,000 kg and ø 1,600 mm
Highlights
Free accessibility
- Best visibility into the workspace at any time
- Manual or crane loading still possible
- Collaborative system – man and machine in one system
Modular concept with free layout design
- No safety housing for the automation system necessary
- Free positioning possibility of the individual modules
- Subsequent integration into existing production
Simple expansion of automation system
- Additional shelf modules to increase the number of storage places
- Additional AMRs can be integrated in the system
- Machines with an automation interface can be integrated very quickly afterwards
Minimum space requirement
- Free pallet handling system without fixed installation requirements on hall floor
- AMR paths remain walkable and passable
- Laser scanners guarantee personal protection in driving direction
- Omnidirectional movement for minimum space requirements (turning circle 0m)
- Flexible automation concept - Automation of different machine types with one system
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
AMR 2000 chips
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
AMR 2000 tool handling
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
LPP
Advanced pallet storage solution for up to 8 machines and 99 pallets
- Handling of workpieces up to ø 3,400 x 2,000 mm, 10,000 kg
- Very flexible pallet pool system with up to 8 machines, 99 pallets and 5 setup stations
- Handling of up to three different pallet sizes possible in one system (2 sizes for machine pallets and one size for material pallets)
- Control directly via DMG MORI master computer software LPS
- Integration into customer network / workflow possible
- Monitoring and management tools for all relevant areas (planning, workpieces, clamping, tools, etc.)
- Tool management system MCC-TMS
Control & software
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece diameter
40.9 in.
Max. workpiece height
39.4 in.
Max. workpiece weight
2204.6 lbs.
Clearance
Max. X-axis travel
33.5 in.
Max. Y-axis travel
45.3 in.
Max. Z-axis travel
35.4 in.