Innovative solutions for production increasing and optimized energy efficiency

• Ready for automation with intergrated shaft unloading device and interface for Robo2Go and Matris Light
• High energy savings thanks to use of synchron (IPM) motors and hydraulic pumps with inverter control

Maximum stability and long-term accuracy

• Dynamic and precise C-axis control​ by measuring system on front bearings
• Maximum thermal stability thanks to water-cooled, integrated spindle motors
• Unrivalled long-term precision with direct measuring systems in the X-axis and Y-axis as standard

Innovative solutions for production increasing and optimized energy efficiency

• Ready for automation with 6-axis robot interface, predisposition for Robo2Go and Robo2Go max and Matris 
• High energy savings thanks to use of synchron (IPM) motors and hydraulic pumps with inverter control

Maximum stability and long-term accuracy

• Dynamic and precise C-axis control​ by measuring system on front bearings
• Maximum thermal stability thanks to water-cooled, integrated spindle motors
• Unrivalled long-term precision with direct measuring systems in the X-axis and Y-axis as standard

The B-axis factor - added value compared to any turret lathe

• Shortest set-up times thanks to automatic tool change with 30 or optionally 60 tools
• Eliminates the need for angular tools: B-axis with + -120 ° swivel angle and 0.001 ° resolution
• Minimized downtime due to multitools and sister tools

6-sided complete machining by main- and optional counter spindle

• Highest positioning accuracy and performance thanks to integrated spindle drives up to 5,000 rpm and 254.5 ft./lbs. as well as integrated C-axis (0.001 °)
• No driven tool holder necessary, thanks to the compactMASTER turn-mill spindle with 12,000 rpm and 66.4 ft./lbs.
• Optimally matched work space for workpieces up to Ø15.7 in. x 43.3 in.

Newly revised 12 station turret with 6,000 rpm and VDI interface as standard

• High precision turret for the highest accuracy with 6,000 rpm, 13.4 hp and 26.6 ft lb
• Main spindle with 4,000 rpm and 387.2 ft lb in standard and 3,500 rpm and 880.6 ft lb optionally available

Complete machining by optional counter spindle and star turret

• Counter spindle with up to 5,000 rpm, 42.9 hp and 265.6 ft lb
• torqueDRIVE turret for powerful machining with 6,000 rpm, 31.5 hp and maximum torque of 62.7 ft lb
• speedDRIVE Revolver for the highest demands with 12,000 rpm, 26.8 hp and a maximum of 41.3 ft lb of torque optional available

Machining of workpieces up to Ø 16.9 in turning diameter and up to 50.6 in turning length

• Circular diameter up to 27.6 in
• Bar machining of workpieces up to Ø 4.1 in

High precision turret for the highest accuracy with 4,000 rpm, 16.8 hp and 62.7 ft lb

• <0.3 μin tolerance in diameter
• <0.3 μin thermal stability by active cooling

Machining of workpieces up to Ø 23.6 in turning diameter and up to 78.7 in turning length

• Max. chuck diameter 19.7 in 
• VDI 50 turret with 12 driven tool positions + 6 Blocktool
• NC tailstock and steady rest (options)

Machining of workpieces up to Ø 23.6 in turning diameter and 78.7 in turning length

• Circular diameter up to 31.5 in
• Bar machining of workpieces up to Ø 4.4 in
• Main spindle ISM 102 with 4,000 rpm, 60.3 hp and 567.9 ft lb as standard, optional ISM 102 plus with 2,500 rpm, 69.7 hp and 1,622.6 ft lb

Space-saving design

• The smallest size in the class 501.5 ft³ including loader, workpiece stocker and rear left discharge type chip conveyor
• Machine width: 65.0 in without loader / Machine height: 82.7 in
• Low machine height allows loading into 20 ft dry containers 

High rigidity

• Light and high-rigidity body is achieved by FEM analysis 

High efficiency

• Running two machining processes at the same time with spindle 1 and spindle 2
• Functions of two machines concentrated as one integrated manufacturing system to realize high productivity in unmanned operation
• Automation with the loader of the world’s fastest class

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 42/64

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Powerful 3-axes machining

• Rigid design with fixed table and elvated X-slide

• Perfect automation capability with large automation door at the side (30.9 x 42.2 in)

• Optimal crane loading based on large opening of cabin roof (57.08 mm)

Tool magazine

• Basic version with disk type magazine, 20 pockets and double gripper
• Magazines SK40, SK50, HSK A63 and HSK 100 with 20, 30, 40*, 60 or 120 pockets optionally available (*nur SK50 / HSK A100)
• Main time parallel loading and accessibility from the front

Spindles

• speedMASTER spindle with 20,000 rpm in basic version

• High-Torque spindles with 15,000 rpm and 29,5 Nm (option)

• Motorspindle SK50/ HSK-A100 with 10,000 rpm and 303 Nm (option)

Large/extensive spindle portfolio

• inlineMASTER spindle with 15,000 rpm in basic machine version
• speedMASTER spindles with 15,000 and 20,000 rpm available (option)
• powerMASTER SK50/HSK-A100 with 12,000 rpm and 212 ft/lbsavailable (option)
• Motorspindle HSK-E50 with 40,000 rpm available (option)

Highest precision 

• Highest rigidity and milling performance based on a single piece cast iron machine bed
• Comprehensive cooling measures in basic version
• Directly driven ball screws and direct absolute path measuring systems in basic version

Space-saving design

• Machine size width × depth × height: 66.1 × 156.0 × 133.1 in.
• Minimum pitch between machines: 82.3 in. - gantry-type loader specification
• Highly efficient workpiece transfer system available

High rigidity

• Light and high-rigidity body is achieved by FEM analysis
• Bed with higher rigidity made possible by placing
• the Z-axis drive section at the top of the spindle

High speed

• Spindle that moves on the three axes and lighter
• moving parts on the Z-axis
• Rapid traverse rate: 2,440.9 ipm

5-Axis Machining with up to 20,000 rpm

• speedMASTER 15,000 rpm with 28.2 hp and 81.9 ft lb in basic version 
• speedMASTER 15,000 rpm with 61.7 hp and 147.5 ft lb optionally available
• speedMASTER 20,000 rpm with 46.9 hp and 95.9 ft lb optionally available

Swivel Rotary Table for 5-Axes Simultaneous Machining

• Table load up to 661.4 lb
• Swivel area of the B-axis -35°/+ 110° for highest flexibility
• Cooled table bearings for highest precision

Tool magazine with 30 pockets in basic version

• Loading of tools from the front even during machining
• Excellent visibility and accessibility
• 60 or 120 pockets optionally available

HSC machining with surface qualities of up to Ra < 0.0025 µin with best contour and fitting accuracy

• Powerful, water-cooled spindle variants from 42,000 rpm to 60,000 rpm
• Available with HSK-E32 / HSK-E40 tool holder, with active cooling

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

• Compact footprint of only 37.7 ft² and gantry design (Y-portal) for optimized chip fall
• Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
•  Ø 7.9 in clamping surface and 33.1 lb table load (5-axis), rigid table 14.6 in x 12.6 in and 220.5 lb (3-axis)

Highest dynamic with >2g acceleration and absolute longterm stability

• Linear drives in X / Y / Z with > 2 g acceleration
• 50% stronger drives in the A-axis
• Stable, FEM-optimized, vibration-damping mineral composite column

Maximum Flexibility

• Modular platform concept is the right solution for every request
• 4-axes machining with B-axes and 5-axis with rotary table (optional)
• Mill-Turn Technology for highly complex geometrics on one machine (optional)

Constant rigidity enables a high chip volume and a maximum productivity

• New basic construction with constant overhang in the complete working area
• 3 linear guide ways in X-axis and single piece machine bed made of cast iron
• Spindles from 15,000 to 20,000 rpm and up to 200 Nm

Maximum Flexibility

• Modular platform concept is the right solution for every request
• 4-axes machining with B-axes and 5-axis with rotary table (optional)
• Mill-Turn Technology for highly complex geometrics on one machine (optional)

Constant rigidity enables a high chip volume and a maximum productivity

• New basic construction with constant overhang in the complete working area
• 3 linear guide ways in X-axis and single piece machine bed made of cast iron
• Spindles from 15,000 to 20,000 rpm and up to 200 Nm

All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine

• Powerful, water-cooled spindle variants from 42,000 rpm to 60,000 rpm
• HSC- with max. 60,000 rpm and ULTRASONIC-machining with max. 50,000 rpm

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

• Compact footprint of only 37.3 ft² and gantry design (Y-portal) for optimized chip fall
• Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
• Ø 7.9 in clamping surface and 33.1 lb table load (5-axis), rigid table 14.6 in x 12.6 in and 220.5 lb, (3-axis)

Highest dynamic with > 2g acceleration and absolute longterm stability

• Linear drives in X / Y / Z with > 2 g acceleration
• 50% stronger drives in the A-axis
• Stable, FEM-optimized, vibration-damping mineral
• composite column

Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 22 lb handling weight)

• Compact footprint with only 64.6 ft²
• Flexible integration of all available clamping systems
• Customer specific expansion modules available on request

ULTRASONIC technology integration for an expanded machining portfolio

• Technology integration via HSK-A63 actuator system
• ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin.
• Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
• Up to 50% reduced process forces due to ULTRASONIC allow for higher feeds, better surface finishes up to Ra < 0.00254 µin., and longer tool life