DMU 50 3rd Generation
CNC Universal Milling Machine with swivel rotary table
Max. X-axis travel
650 mm
25.6 in.
Max. Y-axis travel
520 mm
20.5 in.
Max. Z-axis travel
475 mm
18.7 in.
Max. workpiece diameter
630 mm
24.8 in.
Max. workpiece height
600 mm
23.6 in.
Max. workpiece weight
300 kg
661.4 lbs.
Control & software alternatives
SIEMENS
HEIDENHAIN
MAPPS Fanuc
Highlights
5-Axis Machining with up to 20,000 rpm
- speedMASTER 15,000 rpm with 28.2 hp and 81.9 ft lb in basic version
- speedMASTER 15,000 rpm with 61.7 hp and 147.5 ft lb optionally available
- speedMASTER 20,000 rpm with 46.9 hp and 95.9 ft lb optionally available
Swivel Rotary Table for 5-Axes Simultaneous Machining
- Table load up to 661.4 lb
- Swivel area of the B-axis -35°/+ 110° for highest flexibility
- Cooled table bearings for highest precision
Tool magazine with 30 pockets in basic version
- Loading of tools from the front even during machining
- Excellent visibility and accessibility
- 60 or 120 pockets optionally available
Precision
- comprehensive cooling concept for highest longterm precision
- one-piece machine bed
- direct driven ball screw drives
- direct path measuring systems in all axes
Sample applications
Automation
Open up the possibilities of automation
Increase productivity and quality, and operate 24/7. Our solutions offer extended machine uptime and support sustainability. Optimize your processes with our innovative automation solutions!
AMR 1000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport, pallet size 800x600 mm to 1,100x1,100 mm, or 1,200 x 800 mm
- Maximum transport weight of up to 1,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 1000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 1000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
PH 150
Universal pallet handling from DMG MORI
- Control directly via the machine control system
- High variability of available configurations from 24 round pallets of ø 148 to four 500 × 500 mm pallets
- Up to 150 kg workpiece weight as standard (optionally expandable to 250 kg)
- Possibility to prioritize orders
- EROWA clamping system as standard, SCHUNK optional
- High clamping repeatability (< 0.002 mm for the chuck EROWA UPC-P)
- Optimal accessibility to the machine and automation
PH Cell 300
PH Cell 300 - Modular pallet handling for up to 40 pallets
- Modular automation concept with up to 40 storage locations in a 10.7 m2 footprint
- Handling of different pallet sizes in one system
- Up to 300 kg transfer weight (workpiece incl. pallet)
- Separate setup station for ergonomic and simultaneous loading and unloading of pallets
- Convenient and simple control of the automation directly via the machine control panel
PH Cell Twin
PH Cell Twin - Modular pallet handling for 2 machines and up to 30 pallets
- One pallet handling device for 2 machines
- Up to 30 pallets on 12.9 m² due to double row pallet storage on each level
- Workpieces up to 19.7 x 19.7 x 19.7 in
- Up to 661.5 lb transfer weight (workpiece incl. pallet)
- Retrofit of the second machine possible
- Attractively priced automation in DMG MORI VERTICO design
Robo2Go Milling 3rd Generation
Flexible workpiece handling for small to medium batch sizes
- One app for uniform control of all Robo2Go variants, setting up a new workpiece < 5 minutes
- Robo2Go Milling, robot payload 25, 35 or 70 kg
- Best-in-class layouts with right setup variant
Robo2Go Open
Highly flexible and collaborative automation for workpieces up to 10 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 10 kg, or 5 kg x 2 with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes*
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Two types of workpiece stockers can be selected
- Storage for up to 64 workpieces
- Blow-off device
- Regrip station
*When the optional tag position correction function is selected and when the machine / workpiece setup is already completed.
WH Cell
Individual workpiece handling for technology machines:
- Modular automation system for transfer weights ranging from 7 to 35 kg
- As a circulating storage system with a maximum workpiece size of up to 300 x 200 x 120 mm (other sizes available on request)
- Large storage capacity/autonomy for up to 3000 workpieces depending on workpiece dimensions
- Minimal space requirement for automation, from 1.5 m² for the WH Cell
Highlights
DMP 35 with WH Cell
WH Cell – Flexible automation system with large storage capacity
- Circulating storage system as a side-by-side solution in an enclosed cell
- Customized turnkey solutions with maximum workpiece storage density
- Extensive and standardized modules for handling and technology options
- Workpiece-specific system programming and special designs for individual automation requirements
- Fast program setup times and intuitive operation thanks to type management and simple program structures
MATRIS WPH
Flexible automation system for both workpiece and pallet handling
- Payload: max. 210 kg (MATRIS WPH 210)
- Handling of workpieces (W x D x H) up to 340 x 250 x 250 mm (MATRIS WPH 210)
- Handling of pallet weight up to 150 kg (MATRIS WPH 210)
- Universal handling with hand changer
(Workpiece, Hand, Pallet, Shelf) - Drawer stocker for maximized capacity
- Movable shelves for variety size of fixtures
- Guidance-based HMI controller
- Quick installation & maintenance
Highlights
High productivity and flexibility for variable-mix, variable-volume production
- Robot equipped with servo hand to handle a wide variety of workpieces:
Universal handling with hand changer (Workpiece, Hand, Pallet, Shelf) - Drawer stocker: Large stock capacity
- Pallet shelf: Movable shelves
- Pallet setup station with flat operating space:
Vacuum unit can be mounted as an option - HMI controller
- No code robot operation
- Quick recovery
- Message and Assistance
- Minimize setup time
PH-AMR
Pallet automation with maximum flexibility through free layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: Man and machine in one system
- Navigation through natural navigation
- Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm
- Workpieces up to 5,000 kg and ø 1,600 mm
Highlights
Free accessibility
- Best visibility into the workspace at any time
- Manual or crane loading still possible
- Collaborative system – man and machine in one system
Modular concept with free layout design
- No safety housing for the automation system necessary
- Free positioning possibility of the individual modules
- Subsequent integration into existing production
Simple expansion of automation system
- Additional shelf modules to increase the number of storage places
- Additional AMRs can be integrated in the system
- Machines with an automation interface can be integrated very quickly afterwards
Minimum space requirement
- Free pallet handling system without fixed installation requirements on hall floor
- AMR paths remain walkable and passable
- Laser scanners guarantee personal protection in driving direction
- Omnidirectional movement for minimum space requirements (turning circle 0m)
- Flexible automation concept - Automation of different machine types with one system
WH-AMR
Workpiece automation with maximum flexibility thanks to flexible layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: human and machine in one system
- Vision sensor enables robot arm positioning accuracy better than ± 1 mm
- Workpieces up to ø 150 × 120 mm and 10 kg
- Compact design (700 × 1,035 mm)
- Laser sensor
- Excellent operational performance and stability, including on an uneven floor
Control & software
Experience the speed of digital transformation (DX)
Revolutionize your operations, unlock new opportunities, drive efficiency and sustainability by reducing power consumption – while gaining a powerful competitive advantage.
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
HEIDENHAIN TNC7
- Individually customizable user interface with freely configurable windows
- Intuitive setup of workpieces with smart probing functions and graphically supported alignment of clamping devices
- Simple programming in HEIDENHAIN conversational programming or according to DIN/ISO
- Extensive machining and touch probe cycles
- High-end performance for perfect surfaces and maximum accuracy
- Dynamic collision monitoring and realistic for more safety
- HEROS operating system based on Linux for maximum IT security
SIEMENS SINUMERIK ONE
- 3D Shopfloor Programming for workshop-oriented programming with automatic feature recognition
- Advanced Surface and Top Surface: best workpiece surfaces with minimum machining time
- Optimized PLC cycle times
- Comprehensive machining cycles
- Powerful multicore system architecture for smooth operation with maximum CNC performance
- Familiar look & feel
MAPPS V on FANUC
- DMG MORI specific user interface
- Extensive machining cycles
- Flexible display through 6-window display and arrangement in window sets
- 3D collision control and machining simulation
- Extensive machining cycles
- Tool Management System
MAPPS V on MITSUBISHI
- DMG MORI specific user interface
- Extensive machining cycles
- Flexible display through 6-window display and arrangement in window sets
- 3D collision control and machining simulation
- Extensive machining cycles
- Tool Management System
Polygon / Oval-Milling
- Milling of oval and polygonal geometries
- Machining of excentric face polygons possible
- Simple selection of suitable machining strategies
Highlights
Customer benefits
- Simple parametric definition of the shaft-hub connection according to DIN 32711 and DIN 32712
- Enable the machining of small workpieces or those made of long-chipping materials. The perfect complement to Polygon / Oval-Turning.
Left: Selection of the machining strategy; Right: Parametric definition of the geometry on Turn-Mill and Mill-Turn machines
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
L-Measuring probe packet
- Measurement of webs and grooves on components
- Measurement of diameter in difficult to access places
- Available with manual and retractable Calibration unit Package content
- L-Measuring probe according to Customer-specific design
Highlights
Customer Benefits
- Flexible application possibilities
- In process measurement
Left : Semi-automatic Measurement solution. / Right : Automatic measurement solution.
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
angularTOOL
- Highest flexibility in the machining of structural components due to variable alignment of the angle head
- Automatic CAD / CAM programming
- Automatic calculation of the TCP and combination with existing control functions
Highlights
Customer Benefits
- Machining of inaccessible positions on the workpiece.
- Savings in non-productive time due to fewer tool changes
- High cost savings due to the use of fewer tools
Left : Tool driven by KSS during drilling operation / Right : Parameter mask for variable angle setting
5-axis simultaneous machining
- Free form surfaces by 5-axis interpolation on the main and counter spindle
- Turning and milling with interpolated B-axis
- Programming the 5-axis movements via customer CAD / CAM systems
- An intellegent Look-ahead function for a continuous process
Highlights
Customer Benefits
- High surface quality and transitions in combination with thermal compensation
- Machines calibrated to half tolerance
Left : Cycle activation. / Right : Online help on the controls.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Excentric turning and milling
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
Highlights
Customer Benefits
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
Left : Enter the parameters for the position of the external workpiece area. / Right : Graphical representation of the position within the workpiece.
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Service & training
Comprehensive carefree service and training for your production
Take advantage of our full-service offering and hands-on training to maximize machine performance and minimize downtime. With comprehensive maintenance packages, original spare parts and customized training programs, we will take your production and your team to the next level.
Downloads & Technical Data
Workpiece
Max. workpiece diameter
630 mm
24.8 in.
Max. workpiece height
600 mm
23.6 in.
Max. workpiece weight
300 kg
661.4 lbs.
Clearance
Max. X-axis travel
650 mm
25.6 in.
Max. Y-axis travel
520 mm
20.5 in.
Max. Z-axis travel
475 mm
18.7 in.