LASERTEC 65 Hybrid 3D by DMG MORI

LASERTEC 65 3D hybrid

Hybrid Complete Machining: Additive Manufacturing and Milling in one machine

Max. X-axis travel
28.9 in.
Max. Y-axis travel
25.6 in.
Max. Z-axis travel
22 in.
Max. table load
1,323 lbs.
Table diameter
25.6 in.
Control & software alternatives
CELOS/SIEMENS
Highlights

Flexibility by utilizing combination of additive and milling machining process for 3D-parts in finished quality

  • The laser head is handled by a fully automatic shuttle - without manual intervention
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
  • Full 5-axis milling machine in rigid monoBLOCK-design with < 129.2 ft² footprint
  • Process monitoring and adaptive process-control (Closed Loop)
  • User friendly and specifically developed software with operator-orientated user interface and CELOS integration

Process monitoring for highest process safety and quality management

  • Continuous measuring and monitoring of the laser buildup process as well as automatic regulation of the laser power in real-time for homogeneous part qualities

Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming

  • One software package for the complete process chain (design, additive process, substractive machining, finishing)
  • Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
  • Shorter time-to-market due to completeted integrated PLM software integration

Completely new product design potential

  • 5-axis controlled laser deposition welding in machining centers makes new products possible
  • New part features possible due to alternating material deposition and machining strategies
  • Improved part performance by utilizing new material combinations (e.g. Copper + Inconel)
  • Parts with inner channels for innovative, improved cooling

ADDITIVE MANUFACTURING

Sample applications
Control & software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & training
Downloads & Technical Data
Clearance
Max. X-axis travel
28.9 in.
Max. Y-axis travel
25.6 in.
Max. Z-axis travel
22 in.
Table dimensions
Max. table load
1,323 lbs.
Table diameter
25.6 in.
Workpiece dimensions
Max. workpiece height
15.7 in.
Spindle
Standard rotational speed
14,000 rpm
Max. rotational speed (option)
20,000 rpm
Power (100% power-on time)
25.3 hp.
Torque (100% power-on time)
73.8 ft./lbs.
LASER
Type (standard)
Fiber coupled diode laser
Power (standard)
2500 / 3000 W
Tool magazine
Capacity (standard)
30
Max. capacity
60
Rapid transverse
Max. X-axis
131.2 ft/min
Max. Y-axis
131.2 ft/min
Max. Z-axis
131.2 ft/min