LASERTEC 65 Hybrid 3D by DMG MORI

LASERTEC 125 3D hybrid

Hybrid Additive Manufacturing: Building, repairing and coating of high value metal parts up to 4,409 lbs.

Max. X-axis travel
52.6 in.
Max. Y-axis travel
49.2 in.
Max. Z-axis travel
35.4 in.
Max. table load
4,409 lbs.
Table diameter
49.2 in.
Control & software alternatives
CELOS/SIEMENS
Highlights

LASERTEC 125 3D hybrid - Additive Manufacturing

High flexibility of manufacturing processes by combining welding and milling on one machine for additive manufacture and repair

  • The laser deposition  head is handled by a fully automatic shuttle without manual intervention
  • 5 axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
  • Full 5-axis milling capability based on the monoBLOCK machine

AM Assistant for the best process reliability and comprehensive traceability

  • Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
  • Powder feed rate sensor as well as automatic powder calibration.
  • AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence

Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming

  • One software package for the complete process chain (design, additive process, substractive machining,  finishing)
  • Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine movements for collision prevention
  • Change between additive and machining programming strategies all within one programming environment.

Using Multi-Materials and Gradient Materials for Improved Part Performance

  • Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
  • Improving cooling performance by using bronze material in the mould core
  • Better materials and improved reliability in the repair process for increased service life
  • Improved performance of exisitng tool designs by adding wear resistant coating
  • Material gradients between hard and soft, magnetic and non-magnetic, etc.
Sample applications
Control & software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & training
Downloads & Technical Data
Clearance
Max. X-axis travel
52.6 in.
Max. Y-axis travel
49.2 in.
Max. Z-axis travel
35.4 in.
Table dimensions
Max. table load
4,409 lbs.
Table diameter
49.2 in.
Workpiece dimensions
Max. workpiece height
29.3 in.
Spindle
Standard rotational speed
14,000 rpm
Max. rotational speed (option)
20,000 rpm
Power (100% power-on time)
25.3 hp.
Torque (100% power-on time)
73.8 ft./lbs.
LASER
Type (standard)
Fiber coupled diode laser
Power (standard)
2500 / 3000 W
Tool magazine
Capacity (standard)
30
Max. capacity
60
Rapid transverse
Max. X-axis
131.2 ft/min
Max. Y-axis
131.2 ft/min
Max. Z-axis
131.2 ft/min