NVD 5000 α1A
The standard for die and mold machining that brings you rapid delivery and high quality.
Max. X-axis travel
1020 mm
40.2 in.
Max. Y-axis travel
510 mm
20.1 in.
Max. Z-axis travel
510 mm
20.1 in.
Max. workpiece height
510 mm
20.1 in.
Max. workpiece weight
1200 kg
2645.5 lbs.
Max. workpiece length
1320 mm
52 in.
Max. workpiece width
600 mm
23.6 in.
Control & software alternatives
MAPPS Fanuc
Highlights
DCG of original technology
- Longer tool life
- Improved surface quality and roundness
- Outstanding acceleration
High precision
- The NVD 5000 α1 focuses on advanced CNC control, high-precision positioning, and measures against heat displacement.
- Direct scale feedback for X-, Y-, Z-axis
- Coolant chiller (separate type) and oil cooler (separate type)
High speed
- High-speed spindle bearing
- The stable supply of lubricant and the effect of internal air cooling ensure extremely high speeds
Die & Mold Specifications (standard features)
- AI nano high-precision contour control surface roughness
Sample applications
Control & software
W-Setter
- Manual tool length measurement and workpiece centering in simple steps
- Guided instructions in the measurement. Short set-up times with high operational safety
Highlights
Customer Benefits
- Shorter set-up times
- No great experience necessary to take Measurements
Left : Structured user notes for the measurement results. / Right : Toolsetter mode – length / diameter and wear measurement.
MVC – Machine Vibration Control
- Vibration sensors in the milling spindle
- Various indicators to display the vibration status
- New machining proposal to reduce vibrations
- With the edit function, the new machining state is easily applied to your program
Highlights
Customer Benefits
- More productive cutting condition with less vibration
- Automatic suggestions for suitable process parameter
- The simple visualization serves as an orientation aid for machine operators
Left : Status display of the process vibrations in CELOS. / Right : Algorithms for the automatic recognition of regenerative vibrations.
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Left : Input mask for universal cycle pocket milling. / Right : Input mask for tapping cycle
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece length
1320 mm
52 in.
Max. workpiece width
600 mm
23.6 in.
Max. workpiece height
510 mm
20.1 in.
Max. workpiece weight
1200 kg
2645.5 lbs.
Clearance
Max. X-axis travel
1020 mm
40.2 in.
Max. Y-axis travel
510 mm
20.1 in.
Max. Z-axis travel
510 mm
20.1 in.