DMV 200
High performance & precise vertical milling center for parts up to 78.7 in. length and 6613.9 lbs.!
Max. X-axis travel
2000 mm
78.7 in.
Max. Y-axis travel
700 mm
27.6 in.
Max. Z-axis travel
550 mm
21.7 in.
Max. workpiece height
2000 mm
78.7 in.
Max. workpiece weight
3000 kg
6613.9 lbs.
Max. workpiece length
700 mm
27.6 in.
Max. workpiece width
2000 mm
78.7 in.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Outstanding rigidity
- Unique design based on monolithic machine bed and massive castings
- Wide roller guideways in all axes
- Great stability even during rough cutting with powerMASTER spindle
Fixed machine table for the best process stability
- Handling of workpieces even up to 3.000 kg!
- Constant dynamic characteristic regardless the workpiece weight
- Perfectly-suited for die & mold applications
The highest performance
- Full range of available spindles even up to 20.000 rpm or powerMASTER with Torque 430 Nm
- Outstanding performance with powerMASTER 12,000 rpm and chips removal rate over 1.200 cm3
- Rapid traverse 42 m /min in all linear axes
Precision & Quality
- Best precision & process stability thanks to active cooling system for selected components
- Linear scales in all linear axes for the highest accuracy of positioning
- Direct drive transmission in all axes
- Improved accuracy of circular interpolation (Double Ballbar in all planes < 6 µm)
Sample applications
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
PH 150
Universal pallet handling from DMG MORI
- Control directly via the machine control system
- High variability of available configurations from 24 round pallets of ø 148 to four 500 × 500 mm pallets
- Up to 150 kg workpiece weight as standard (optionally expandable to 250 kg)
- Possibility to prioritize orders
- EROWA clamping system as standard, SCHUNK optional
- High clamping repeatability (< 0.002 mm for the chuck EROWA UPC-P)
- Optimal accessibility to the machine and automation
PH Cell 300
PH Cell 300 - Modular pallet handling for up to 40 pallets
- Modular automation concept with up to 40 storage locations in a 10.7 m2 footprint
- Handling of different pallet sizes in one system
- Up to 300 kg transfer weight (workpiece incl. pallet)
- Separate setup station for ergonomic and simultaneous loading and unloading of pallets
- Convenient and simple control of the automation directly via the machine control panel
PH Cell Twin
PH Cell Twin - Modular pallet handling for 2 machines and up to 30 pallets
- One pallet handling device for 2 machines
- Up to 30 pallets on 12.9 m² due to double row pallet storage on each level
- Workpieces up to 19.7 x 19.7 x 19.7 in
- Up to 661.5 lb transfer weight (workpiece incl. pallet)
- Retrofit of the second machine possible
- Attractively priced automation in DMG MORI VERTICO design
PH-AMR
Pallet automation with maximum flexibility through free layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: Man and machine in one system
- Navigation through natural navigation
- Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm
- Workpieces up to 5,000 kg and ø 1,600 mm
Highlights
Free accessibility
- Best visibility into the workspace at any time
- Manual or crane loading still possible
- Collaborative system – man and machine in one system
Modular concept with free layout design
- No safety housing for the automation system necessary
- Free positioning possibility of the individual modules
- Subsequent integration into existing production
Simple expansion of automation system
- Additional shelf modules to increase the number of storage places
- Additional AMRs can be integrated in the system
- Machines with an automation interface can be integrated very quickly afterwards
Minimum space requirement
- Free pallet handling system without fixed installation requirements on hall floor
- AMR paths remain walkable and passable
- Laser scanners guarantee personal protection in driving direction
- Omnidirectional movement for minimum space requirements (turning circle 0m)
- Flexible automation concept - Automation of different machine types with one system
Control & software
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece length
700 mm
27.6 in.
Max. workpiece width
2000 mm
78.7 in.
Max. workpiece height
2000 mm
78.7 in.
Max. workpiece weight
3000 kg
6613.9 lbs.
Clearance
Max. X-axis travel
2000 mm
78.7 in.
Max. Y-axis travel
700 mm
27.6 in.
Max. Z-axis travel
550 mm
21.7 in.