DMU 20 linear
The most precise 5-axis simultaneous machine within DMG MORI
Max. X-axis travel
220 mm
8.7 in.
Max. Y-axis travel
370 mm
14.6 in.
Max. Z-axis travel
290 mm
11.4 in.
Max. workpiece diameter
220 mm
8.7 in.
Max. workpiece height
283 mm
11.1 in.
Max. workpiece weight
15 kg
33.1 lbs.
Control & software alternatives
SIEMENS
Highlights
DMU 20 linear - Precise, compact and dynamic!
- Maximum speed and acceleration due to linear drives on all three linear axes
- New FEM-optimized cast bed for maximal high long-term stability of the machine
- Finely tuned and highly sensitive temperature management
- Wider linear guides improve accuracy and rigidity: 3µm positioning accuracy standard
- Set-up like a measuring machine, thanks to the thermosysmetric approach in gantry design
5-sided complete simulatnious machining of workpieces up to Ø 8.7 in x 11.1 in
- More travel path and larger working area:
- X-axis: 8.7 in
- Y-axis: 14.6 in
- Z-axis: 11.4 in
- Large swivel range of the A-axis: +130° to -93° with max. 33 lb table load
- Standard: 150 rpm in the C-axis / Optional: 1,500 rpm in the C-axis
High-performance spindles for optimum machining performance with max. 60,000 rpm
- High frequency spindels from FISCHER: HSK-32: 42.000 rpm as standard
- Optional: HSK-32 with 60.000 rpm, HSK-40 with 42.000 rpm (also available with shaft cooling) or HSK-40 with 30.000 rpm (lifetime grease lubricated)
Sample applications
Automation
Open up the possibilities of automation
Increase productivity and quality, and operate 24/7. Our solutions offer extended machine uptime and support sustainability. Optimize your processes with our innovative automation solutions!
AMR 1000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport, pallet size 800x600 mm to 1,100x1,100 mm, or 1,200 x 800 mm
- Maximum transport weight of up to 1,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 1000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 1000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
PH 10
PH 10 - Fully integrated handling for up to 156 pallets on 6 m²
- Integrated linear magazine for the DMU / ULTRASONIC 20 linear 3rd Generation and LASERTEC 20 PrecisionTool
- Max. 15 kg handling weight and pallet change ≤ 30 seconds
- Workpieces up to Ø 220 x 283 mm
- Integration of all available clamping systems
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
Robo2Go Open
Highly flexible and collaborative automation for workpieces up to 10 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 10 kg, or 5 kg x 2 with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes*
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Two types of workpiece stockers can be selected
- Storage for up to 64 workpieces
- Blow-off device
- Regrip station
*When the optional tag position correction function is selected and when the machine / workpiece setup is already completed.
Control & software
Experience the speed of digital transformation (DX)
Revolutionize your operations, unlock new opportunities, drive efficiency and sustainability by reducing power consumption – while gaining a powerful competitive advantage.
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
SIEMENS SINUMERIK ONE
- 3D Shopfloor Programming for workshop-oriented programming with automatic feature recognition
- Advanced Surface and Top Surface: best workpiece surfaces with minimum machining time
- Optimized PLC cycle times
- Comprehensive machining cycles
- Powerful multicore system architecture for smooth operation with maximum CNC performance
- Familiar look & feel
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
5-axis simultaneous machining
- Free form surfaces by 5-axis interpolation on the main and counter spindle
- Turning and milling with interpolated B-axis
- Programming the 5-axis movements via customer CAD / CAM systems
- An intellegent Look-ahead function for a continuous process
Highlights
Customer Benefits
- High surface quality and transitions in combination with thermal compensation
- Machines calibrated to half tolerance
Left : Cycle activation. / Right : Online help on the controls.
Grinding
Turning
- Turning, milling and grinding in one clamping
- Grinding cycles for internal, external and face grinding as well as dressing cyclesn
- Body-borne sound sensors for start-up and dressing
- Full integration of measurement module for relative and absolute LIVE-Measuring – parallel to main time
Milling
- Better surface quality through integration of the grinding technology
- Grinding cycles for internal, external and face grinding as well as dressing cycles
- Body-borne sound sensors for start-up and dressingn
- 1,300 l Cooling system with integrated centrifugal filter for The filtration of particles > 10 μ
- AKZ nozzle unit optionally available for best possible Flushing of the grinding gap
Highlights
Turning Customer Benefits
- Expansion of the technological limits of the CTX TC
- Surface accuracy < 0.4 μm
- Roundness < 5 μm
- Quality IT5 for ø > 30 mm
Left : External, internal and circular grinding. Grinding with straight / angle or cup disc. / Right : Dressing straight, angled or cup discs simply visualized.
Milling Customer Benefits
- Surface accuracy < 0.4 μ
- Roundness < 5 μ
- Quality 5 for ø < 120 mm
- Quality 4 for ø > 120 mm
Left: Spiral plane grinding or osscillating plane grinding. / Right: Longitudinal grinding.
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Service & training
Comprehensive carefree service and training for your production
Take advantage of our full-service offering and hands-on training to maximize machine performance and minimize downtime. With comprehensive maintenance packages, original spare parts and customized training programs, we will take your production and your team to the next level.
Downloads & Technical Data
Workpiece
Max. workpiece diameter
220 mm
8.7 in.
Max. workpiece height
283 mm
11.1 in.
Max. workpiece weight
15 kg
33.1 lbs.
Clearance
Max. X-axis travel
220 mm
8.7 in.
Max. Y-axis travel
370 mm
14.6 in.
Max. Z-axis travel
290 mm
11.4 in.