DMF 600|11 (FD, linear)
Largest DMF working area with 6 m travel
Max. X-axis travel
6000 mm
236.2 in.
Max. Y-axis travel
1100 mm
43.3 in.
Max. Z-axis travel
1050 mm
41.3 in.
Max. workpiece diameter
1400 mm
55.1 in.
Max. workpiece height
1100 mm
43.3 in.
Max. workpiece weight
12000 kg
26455.5 lbs.
Max. workpiece length
7200 mm
283.5 in.
Max. workpiece width
1100 mm
43.3 in.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Largest DMF working area with 6 m travel and 12.000 kg table load
- 4-axis machining with B-axis for workpieces up to 7,200 x 1,100 x 1,100 mm and 12,000 kg
- 5-axis machining with integrated NC table (optional) for workpieces up to Ø 1,400 x 1,050 mm and 2,000 kg
- Partition wall (optional) for 2 independent working areas 3,600 x 1,100 x 1,100 mm
Highest stiffness and damping
- 3 linear guides in the X-axis and a one-piece machine bed made of gray cast iron
- High accuracy and cutting performance in total working area
- Best surface quality with X-Linear drive, Y/Z with direct cooled & grinded ballscrews
Large spindle variety & process integration
- speedMASTER (ISO 40) up to 24,000 rpm or 200 Nm
- powerMASTER (ISO 50) spindles up to 16,000 rpm or 430 Nm
- Process integration: Mill-Turn, gearSKIVING, grinding, fine boring, deep hole drilling
Highest productivity on your shopfloor
- Collision-free tool change outside the working area with a maximum capacity of 300 tools
- Dynamic 3-/4- or 5-axis machining with high feed rates in the linear and rotary axes
- High dynamics in the basic version with 42 m/min and maximum dynamics in the linear version with up to 80 m/min
- Automation interfaces with and without partition walls – also for alternating loading (pendular machining mode),, e.g. Robot or AMR for high machine utilization
- Wide range of working table options—perfect for all requirements
Sample applications
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Control & software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
Polygon / Oval-Milling
- Milling of oval and polygonal geometries
- Machining of excentric face polygons possible
- Simple selection of suitable machining strategies
Highlights
Customer benefits
- Simple parametric definition of the shaft-hub connection according to DIN 32711 and DIN 32712
- Enable the machining of small workpieces or those made of long-chipping materials. The perfect complement to Polygon / Oval-Turning.
Left: Selection of the machining strategy; Right: Parametric definition of the geometry on Turn-Mill and Mill-Turn machines
gearHOBBING
- Programming of the gearing parameters via dialog input
- For spur gear, helical gear and worm gear
- Gear cutters and disk cutters can be used
- Maximized tool life by shifting of the cutter
- Achievable quality ≤ DIN 7
Highlights
Customer benefits
- Gear profile modifications easy to handle
- Use of regrinded tools
- Error prevention by monitoring (e. g. wrong axis cross angle, or wrong turning speed, or turning direction)
Left : Dialogue-supported input of all necesary gearing data. / Right : Input of the gearing paramters by single tooth or single groove milling.
Alternating speed
- Easy to operate through three parameters and without additional sensors
- Avoiding vibrations by means adaptation of the speed
- Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive
Highlights
Customer Benefits
Input of parameters for speed set-point, differential speed and revolution frequency
- No manual intervention by the operator
- Identical repeatability for all components
- Increased process safety for special applications by avoiding vibrations. example, When using long thin drills or for milling parts with critical clamping
Fit in – B-axis Plunging
- Full utilization of the working space during internal machining of high workpieces with long tools
- Positional changes of the B axis during the turning are balanced by the X and Y axes
- The Z-axis remains at the retracted position while the B axis is moving
Highlights
Customer Benefits
Inner and outer travel of the B-axis.
- Easy programming
- Collision-free plunging in the workpiece
- Safely coming out from the workpiece after machining
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Customer Benefits
- Internal toothing without angular head possible
- Short processing times, 10 x faster than shaping
- Synchronization and tool path controlled by the Cycle
Left : Inside gear profile machining. / Right : Outside gear profile machining.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Grinding
Turning
- Turning, milling and grinding in one clamping
- Grinding cycles for internal, external and face grinding as well as dressing cyclesn
- Body-borne sound sensors for start-up and dressing
- Full integration of measurement module for relative and absolute LIVE-Measuring – parallel to main time
Milling
- Better surface quality through integration of the grinding technology
- Grinding cycles for internal, external and face grinding as well as dressing cycles
- Body-borne sound sensors for start-up and dressingn
- 1,300 l Cooling system with integrated centrifugal filter for The filtration of particles > 10 μ
- AKZ nozzle unit optionally available for best possible Flushing of the grinding gap
Highlights
Turning Customer Benefits
- Expansion of the technological limits of the CTX TC
- Surface accuracy < 0.4 μm
- Roundness < 5 μm
- Quality IT5 for ø > 30 mm
Left : External, internal and circular grinding. Grinding with straight / angle or cup disc. / Right : Dressing straight, angled or cup discs simply visualized.
Milling Customer Benefits
- Surface accuracy < 0.4 μ
- Roundness < 5 μ
- Quality 5 for ø < 120 mm
- Quality 4 for ø > 120 mm
Left: Spiral plane grinding or osscillating plane grinding. / Right: Longitudinal grinding.
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
L-Measuring probe packet
- Measurement of webs and grooves on components
- Measurement of diameter in difficult to access places
- Available with manual and retractable Calibration unit Package content
- L-Measuring probe according to Customer-specific design
Highlights
Customer Benefits
- Flexible application possibilities
- In process measurement
Left : Semi-automatic Measurement solution. / Right : Automatic measurement solution.
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece length
7200 mm
283.5 in.
Max. workpiece width
1100 mm
43.3 in.
Max. workpiece diameter
1400 mm
55.1 in.
Max. workpiece height
1100 mm
43.3 in.
Max. workpiece weight
12000 kg
26455.5 lbs.
Clearance
Max. X-axis travel
6000 mm
236.2 in.
Max. Y-axis travel
1100 mm
43.3 in.
Max. Z-axis travel
1050 mm
41.3 in.