DMF 400|11 (FD)
Traveling column machine of next generation for 5-axis simultaneous machining
Max. X-axis travel
157.5 in.
Max. Y-axis travel
43.3 in.
Max. Z-axis travel
41.3 in.
Max. workpiece diameter
55.1 in.
Max. workpiece height
43.3 in.
Max. workpiece weight
17637 lbs.
Max. workpiece length
181.1 in.
Max. workpiece width
43.3 in.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Maximum Flexibility
- Large working area and modular platform concept is the right solution for every request
- 4-axis machining with B-axis and 5-axis with integrated rotary table (optional)
- Mill-Turn Technology for highly complex geometrics on one machine (optional)
Constant rigidity enables a high chip volume and a maximum productivity
- New basic construction with constant overhang in the complete working area
- 3 linear guide ways in X-axis and single piece machine bed made of cast iron
- Spindles from 12,000 to 20,000 rpm and up to 430 Nm (SK40/ HSK-A63, SK50/HSK-A100)
High accuracy and best surface quality of the machined workpieces
- High thermal stability based on expensive cooling measures, e.g. internal cooled ballscrews
- Helical toothed belt and grinded ball screws in all axes
- Dynamic package with linear drive in X-axis and higher acceleration and feed rate in X,Y,Z-axis
Maximum productivity for your shopfloor
- Collision free tool change outside of the working area
- Tool magazine with up to 120 pockets and a tool length of up to 400 mm (540 mm HSK-A100)
- High variety of machine table options - perfect for all requirements
- Reduction of down time based on the partition wall (optional)
- Increase of productivity based on DMG MORI Technology Cycles, e.g. angularTOOL
Sample applications
Automation
Standard automation and customized solutions in VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
- Interface for robot handling (one working area)
- Interface pendelum machining with partition wall
Control & software
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Customer Benefits
- Internal toothing without angular head possible
- Short processing times, 10 x faster than shaping
- Synchronization and tool path controlled by the Cycle
Left : Inside gear profile machining. / Right : Outside gear profile machining.
L-Measuring probe packet
- Measurement of webs and grooves on components
- Measurement of diameter in difficult to access places
- Available with manual and retractable Calibration unit Package content
- L-Measuring probe according to Customer-specific design
Highlights
Customer Benefits
- Flexible application possibilities
- In process measurement
Left : Semi-automatic Measurement solution. / Right : Automatic measurement solution.
Fit in – B-axis Plunging
- Full utilization of the working space during internal machining of high workpieces with long tools
- Positional changes of the B axis during the turning are balanced by the X and Y axes
- The Z-axis remains at the retracted position while the B axis is moving
Highlights
Customer Benefits
Inner and outer travel of the B-axis.
- Easy programming
- Collision-free plunging in the workpiece
- Safely coming out from the workpiece after machining
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Alternating speed
- Easy to operate through three parameters and without additional sensors
- Avoiding vibrations by means adaptation of the speed
- Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive
Highlights
Customer Benefits
Input of parameters for speed set-point, differential speed and revolution frequency
- No manual intervention by the operator
- Identical repeatability for all components
- Increased process safety for special applications by avoiding vibrations. example, When using long thin drills or for milling parts with critical clamping
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece length
181.1 in.
Max. workpiece width
43.3 in.
Max. workpiece diameter
55.1 in.
Max. workpiece height
43.3 in.
Max. workpiece weight
17637 lbs.
Clearance
Max. X-axis travel
157.5 in.
Max. Y-axis travel
43.3 in.
Max. Z-axis travel
41.3 in.