MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Videos
Downloads
Downloads
Technical Data
Machines
CLX TC
CTX TC
CTX TC 4A
NTX
DMC V
NVX
NHX
DMC H linear
CMX U
DMU
DMU / DMC monoBLOCK
DMU eVo
DMF
DMU / DMC duoBLOCK
DMU P / DMC U
DMU Gantry
ULTRASONIC 20 / 65
LASERTEC 65 3D
Controls
CELOS with SIEMENS / MAPPS / HEIDENHAIN
● available
ULTRASONIC 20 linear
Compact, precise, reliable process with >2 g acceleration and spindle speeds up to 60,000 rpm
Max. X-axis travel
7.9 in.
Max. Y-axis travel
8.7 in.
Max. Z-axis travel
11 in.
Max. workpiece diameter
7.9 in.
Max. workpiece height
7.9 in.
Max. workpiece weight
220.5 lbs.
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC technology integration for an expanded machining portfolio
- Technology integration via HSK-E32 / HSK-E40 actuator system
- ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin
- Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
- Up to 50% reduced process forces due to ULTRASONIC allow for higher feeds, better surface finishes up to Ra < 0.00254 µin, and longer tool life
All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine
- Powerful, water-cooled spindle variants from 42,000 rpm to 60,000 rpm
- HSC- with max. 60,000 rpm and ULTRASONIC-machining with max. 50,000 rpm
Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)
- Compact footprint of only 37.3 ft2 and gantry design (Y-portal) for optimized chip fall
- Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
- Ø 7.9 in clamping surface and 33.1 lb table load (5-axis), rigid table 14.6 in x 12.6 in and 220.5 lb, (3-axis)
Highest dynamic with > 2g acceleration and absolute longterm stability
- Linear drives in X / Y / Z with > 2 g acceleration
- 50% stronger drives in the A-axis
- Stable, FEM-optimized, vibration-damping mineral
- composite column
Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 22 lb handling weight)
- Compact footprint with only 64.6 ft²
- Flexible integration of all available clamping systems
- Customer specific expansion modules available on request
ULTRASONIC 65
Max. X-axis travel
28.9 in.
Max. Y-axis travel
25.6 in.
Max. Z-axis travel
22 in.
Max. workpiece diameter
33.1 in.
Max. workpiece height
19.7 in.
Max. workpiece weight
2204.6 lbs.
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC by DMG MORI
ULTRASONIC technology integration for an expanded machining portfolio
- Technology integration via HSK-A63 / HSK-E50 actuator system
- ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin.
- Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
- Up to 50% reduced process forces due to ULTRASONIC allow for higher feeds, better surface finishes up to Ra < 0.00254 µin., and longer tool life
Ergonomic
- Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of only 129.2 ft²
- Unrestricted crane loading of up to 3,306 lb
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- 15 % higher precision with the optional precision package
- Stiff construction with high static masses and balanced moving parts
Versatile
- Several table solutions from the 5-axes machining with up to 3,306 lb or complete machining with milling and turning with up to 1,512 ft lb
- Widest spindle range on the market with up to 30,000 rpm or with up to 317.2 ft lb
- Machineintegrated tool magazines with up to 180 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 2.2 in. roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
- FEM optimization of all components
- Clamping of the swivelling rotary table
DMV 60
High performance & rigid vertical milling center with X-axis stroke 600 mm for workpiece up to even 1000 kg!
Max. X-axis travel
23.6 in.
Max. Y-axis travel
23.6 in.
Max. Z-axis travel
20.1 in.
Max. workpiece height
21.7 in.
Max. workpiece weight
2204.6 lbs.
Max. workpiece length
35.4 in.
Max. workpiece width
23.6 in.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Outstanding rigidity
- Unique design based on monolithic machine bed and massive castings
- +40% higher static rigidity comparing to the predecessor
- Wide roller guideways in all axes
Fixed machine table for the best process stability
- Handling of workpiece even up to 1000 kg
- Constant dynamic characteristic regardless the workpiece weight
- Perfectly-suited for die&mold application
The highest performance
- Powerful spindle with BIG PLUS interface from inlineSPINDLE 12.000 rpm, through speedMASTER 15.000 rpm High Torque, ending at speedMASTER 20.000 rpm
- Rapid traverse 42 m /min in all linear axes
- Even up to 50% highest performance than old generation milling machine
Precision & Quality
Best precision & process stability thanks to direct measuring system & advanced thermal compensation
- Linear scales in all linear axes for the highest accuracy of positioning
- Direct drive transmission in X & Y axis
- Improved accuracy of circular interpolation (ball-bar in all planes < 6 µm)
DMV 110
High performance & rigid vertical milling center with X-axis stroke 1100 mm for workpiece up to even 1700 kg!
Max. X-axis travel
43.3 in.
Max. Y-axis travel
23.6 in.
Max. Z-axis travel
20.1 in.
Max. workpiece height
21.7 in.
Max. workpiece weight
3747.9 lbs.
Max. workpiece length
55.1 in.
Max. workpiece width
23.6 in.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Outstanding rigidity
- Unique design based on monolithic machine bed and massive castings
- +40% higher static rigidity comparing to the predecessor
- Wide roller guideways in all axes
Fixed machine table for the best process stability
- Handling of workpiece even up to 1700 kg
- Constant dynamic characteristic regardless the workpiece weight
- Perfectly-suited for die&mold application
The highest performance
- Powerful spindle with BIG PLUS interface from inlineSPINDLE 12.000 rpm, through speedMASTER 15.000 rpm High Torque, ending at speedMASTER 20.000 rpm
- Rapid traverse 42 m /min in all linear axes
- Even up to 50% highest performance than old generation milling machine
Precision & Quality
Best precision & process stability thanks to direct measuring system & advanced thermal compensation
- Linear scales in all linear axes for the highest accuracy of positioning
- Direct drive transmission in X & Y axis
- Improved accuracy of circular interpolation (ball-bar in all planes < 6 µm)
