Keyway Broaching
- Structured input parameters for the groove geometry, the tool and the machining strategy
- Inner and outer grooves in any position and number freely adjustable
- Easy compensation of tool displacement + Calculation of residual strokes based on selected machining strategy
Highlights
Customer Benefits
- High flexibility in the production of any groove geometries with standard tools on standard machines
- Reliable alternative when pushing with driven tools is no longer an economical or technological solution
- Advantages of rigid machine guidance for better groove quality
Left: Input mask for inside and outside grooves according to DIN with standard tools. / Right: Input parameters of the process strategy: Compensation of tool displacement
Downloads
Downloads
Technical Data
Machines
CTX
CLX TC
CTX TC
Controls
CELOS with SIEMENS
● available
CLX 350
The new benchmark in universal turning – from now on with direct measuring system in standard (X- or X-/Y-axis)
Max. workpiece diameter
12.6 in.
Max. workpiece length
20.9 in.
Max. bar diameter
2.6 in.
Max. X-axis travel
7.3 in.
Max. Y-axis travel
3.1 in.
Max. Z-axis travel
21.3 in.
Control & software alternatives
SIEMENS
Fanuc
Highlights
Complete machining of complex parts thanks to sub spindle and Y-axis
- Highly dynamic spindle drive 22.1 hp kW (40% DC) and 123.9 ft lb (40% DC) with max. speed up to 5,000 rpm
- Sub spindle as integrated motor spindle ISM 36 with power 16.9 hp (40% DC), 45.7 ft lb (40% DC) and max. speed up to 5,000 rpm with the possibility for rear-face machining.
- Y-axis with travel range ± 1.6 in for superior milling operations, i.e. for complete lateral surface machining
More efficiency for machining with a bar feeder
- ø2.56” bar capacity in standard
- Optional part catcher for parts up to ø2.6 x 7.9 in and weight of 6.6 lb
- Automation interface according to DMG MORI standard compatible with most bar feeders (option)
Compact design with large working area for the machining of customized parts.
- Machining of parts with diameter up to ø12.6 in
- Travel in Z-axis 21.3 in
- Small foot print 53.8 ft2
Direct measuring system in standard
3D controls with the unique 19" multi-touch control panel and SIEMENS or 19" SLIMline and FANUC.
- Create your own individual solution!
- 19" DMG MORI SLIMline
- multi-touch control panel and SIEMENS for intuitive use and easy operation
- 19″ DMG MORI SLIMline control panel and FANUC for 3D simulation with easy contour verification
- DMG MORI SMARTkey: Personalized with 8 GB additional storage
CLX 450
The new benchmark in universal turning – from now on with direct measuring system in standard (X- or X-/Y-axis)
Max. workpiece diameter
15.7 in.
Max. workpiece length
31.5 in.
Max. bar diameter
3.1 in.
Max. X-axis travel
10.9 in.
Max. Y-axis travel
4.7 in.
Max. Z-axis travel
29.7 in.
Control & software alternatives
SIEMENS
Fanuc
Highlights
Complete machining of complex parts thanks to Y-axis
- Highly dynamic spindle drive 34.2 hp (40% DC) and 16.8 in (40% DC) with max. speed up to 4,000 rpm
- 6-sided complete machining due to counter spindle with integrated spindle motor, speed up to 5,000 rpm / 18.8hp (40%DC) / 141.6 lb ft (40% DC)
- Y axis with travel range ± 2.4 in for superior milling operations, i.e. for complete lateral surface machining
More efficiency for machining with a bar feeder
- Bar capacity ø3.1 in in standard!
- Optional part catcher for parts up to ø3.1 x 7.9 in and weight 8.8 lb
- Automation interface according to DMG MORI standard compatible with most bar feeders (option)
Compact design with large working area for the machining of customized parts
- Machining of parts with diameter up to ø23.6 in
- Travel in Z-axis 32.7 in
- Small foot print 72.1 ft2
Direct measuring system in standard
3D controls with the unique 19" multi-touch control panel and SIEMENS or 19" SLIMline and FANUC.
- Create your own individual solution!
- 19" DMG MORI SLIMline multi-touch control panel and SIEMENS for intuitive use and easy operation
- 19″ DMG MORI SLIMline control panel and FANUC for 3D simulation with easy contour verification
- DMG MORI SMARTkey: Personalized with 8 GB additional storage
CTX 350 4A
High productive universal turning machine with two turrets and up to 28 tool positions
Max. workpiece diameter
7.9 in.
Max. workpiece length
18.5 in.
Max. bar diameter
2.6 in.
Max. X-axis travel
7.3 in.
Max. Y-axis travel
3.9 in.
Max. Z-axis travel
19.5 in.
Control & software alternatives
SIEMENS
Fanuc
Highlights
Highest accuracy and high rigid machine design
- Holistic cooling concept and direct scales by Magnescale in X1,X2, Y1 and Z (optional)
- High positioning accuracy within 6 µm // 12 arcseconds
6-sided complete machining of workpieces up to Ø 200 x 100 mm and +/- 50 mm Y-axis on 8.1 m²
- Left spindle: ISM 65 with 5,500 rpm and 171 Nm
- Right spindle: ISM 50 Plus with 6,000 rpm and max. 93 Nm
- Bar machining up to Ø 65 mm
Highest milling performance
- Both turrets can work on both spindles individually or simultaneously, 100 mm Y-axis on the upper turret
- Upper turret and lower turret up to 12,000 rpm or 17 Nm // 12 tool stations // VDI 30
- Upper turret up to 16 tool stations VDI30
GREENMODE for up to -10% reduced energy consumption
- Energy monitoring and advanced DMG MORI Autoshutdown
- Synchron spindle drives and class IE3 motors
- Hydraulic and coolant with inverter technology
- Minimized compressed air consumption
- Low friction linear guides with grease lubrication
NLX 2500 2nd Generation
Rebirth of DMG MORI’s bestseller – completely modernized
Max. workpiece diameter
14.4 in.
Max. workpiece length
27.9 in.
Max. bar diameter
4.1 in.
Max. X-axis travel
10.2 in.
Max. Y-axis travel
4.7 in.
Max. Z-axis travel
31.3 in.
Control & software alternatives
SIEMENS
MAPPS
Highlights
6-sided complete machining of workpieces up to Ø 366 x 708 mm with +/- 60 mm Y-axis
- MASTER spindles with a 36-month warranty and unlimited spindle hours
- "Left spindle: 10"" with 5,000 rpm and 828 Nm, or 12"" with 3,000 rpm and 1,273 Nm optional"
- Right spindle (optional): from 6" with 7,000 rpm and 95 Nm up to 10" with 5,000 rpm and max. 577 Nm
- Unparalleled heavy cutting performance on the left and right spindle thanks to box guideways in X-, Y- and Z-axis
+/- 60 mm, well positioned Y-axis for machining complex workpieces as standard
- BMT 60 & BMT 40 turret up to 12,000 rpm or 100 Nm and up to 20 tool stations (VDI = 12 stations)
- High-Speed up to 12,000 rpm and 86 Nm
- High-Torque up to 6,000 rpm and 100 Nm
GREENMODE for reduced energy consumption
- Less energy, less lubrication oil and less compressed air consumption
- Machine with 400 V for high energy efficiency
- Environment-friendly coolant and mist solutions for extended coolant life and resource saving
Perfect fit for automation and series production
- Plug & Play automation interface and wide range of automation solutions, also retrofitable
- Stainless steel and ceramic coated covers for perfect chip flow
- Perfect coolant & chip management with zero-sludgeCOOLANT tank & easy to maintain zeroFOG
- Extended coolant life thanks to 900l zero-sludgeCOOLANT pro with integrated sludge and oil collection system
- Universal selfcleaning chip conveyor system for reduced maintenance
