In-Machine Tool Balancing
- Balancing of tools in the machine for high surface requirements and machine protection
- Checking the balancing quality of the spindle
- Balancing quality up to 0.3 g/mm
Highlights
Customer benefits
User Interface
- Better surfaces due to balancing of the entire system in the clamped state
- Balancing of the tool under machining conditions (machining position -vertical / horizontal, with / without internal cooling supply, speed)
- Economical, as no external balancing device is required
Left: Measurement result with balancing outside the machine - 3 [g]; Right: Measurement result after balancing in the machine - 0.3 [g]
Downloads
Downloads
Technical Data
Machines
DMU 65 / 85 monoBLOCK
duoBLOCK
Portal
Controls
CELOS with SIEMENS
● available
DMU 85 (FD) monoBLOCK
The monoBLOCK series has a machine concept for every sector
Max. X-axis travel
36.8 in.
Max. Y-axis travel
33.5 in.
Max. Z-axis travel
25.6 in.
Max. workpiece diameter
40.9 in.
Max. workpiece height
23.2 in.
Max. workpiece weight
3306.9 lbs.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of only 129.2 ft²
- Unrestricted crane loading of up to 3,306 lb
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- 15 % higher precision with the optional precision package
- Stiff construction with high static masses and balanced moving parts
Versatile
- Several table solutions from the 5-axes machining with up to 3,306 lb or complete machining with milling and turning with up to 1,512 ft lb
- Widest spindle range on the market with up to 30,000 rpm or with up to 317.2 ft lb
- Machineintegrated tool magazines with up to 180 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 2.2 in. roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
- FEM optimization of all components
- Clamping of the swivelling rotary table
monoBLOCK Excellence Factory
DMU 85 (FD) monoBLOCK 2nd Generation
5-axis simultaneous machining of workpieces up to ø1,040 x 590 mm and 1,500 kg on 12.3 m²
Max. X-axis travel
36.8 in.
Max. Y-axis travel
33.5 in.
Max. Z-axis travel
25.6 in.
Max. workpiece diameter
40.9 in.
Max. workpiece height
23.2 in.
Max. workpiece weight
3306.9 lbs.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
DMU monoBLOCK Milling Machines: Versatile, Reliable, Future-proof Precision Engineering
Ergonomic
- 1,500 mm wide door opening for unique access to the work area
- Complete maintenance of accessibility with automation
- Quick and easy commissioning thanks to 3-point support
Precise
- Holistic cooling concept and multi-sensor compensation
- 5 μm positioning accuracy
- 30 % higher volumetric accuracy thanks to VCS Complete
Reliable
- Technical availability ≥ 96 %
- MASTER spindles with 36-month warranty without hour limit
- Widest spindle range on the market with up to 30,000 rpm or 430 Nm torque
Economical
- 6 in 1 process integration: Mill & Turn, grinding, gear cutting, in-process measuring & ultrasonic
- Mill & Turn: Workpieces up to ø 1,040 × 590 mm and 1,200 kg, turning operations up to max. 800 rpm
- Machine-integrated tool magazines with up to 240 pockets, 30 pockets as standard
- Versatile automation solutions - can also be retrofitted
- Pure energy efficiency: GREENMODE for > 30 % reduced energy consumption
monoBLOCK Excellence Factory
DMU 65 (FD) monoBLOCK 2nd Generation
The monoBLOCK series, a machine concept for every sector
Max. X-axis travel
28.9 in.
Max. Y-axis travel
25.6 in.
Max. Z-axis travel
22 in.
Max. workpiece diameter
33.1 in.
Max. workpiece height
19.7 in.
Max. workpiece weight
2204.6 lbs.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Large door opening of 1,310 mm and unique access to the working area, most compact machine with a footprint of just 8 m²
- Unrestricted crane loading of up to 1,000 kg
- Quick and easy to set up thanks to its three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- 4 µm positioning accuracy as standard
- Direct driven ball screws in X and Y
Versatile
- Several table solutions from the 5-axis machining with up to 1,000 kg or complete machining with milling and turning with up to 1,000 Nm
- Widest spindle range on the market with up to 30,000 rpm or with up to 200 Nm
- Machine-integrated tool magazines with up to 240 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 45 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 40 / 50 / 40 mm
- FEM optimization of all components
- Clamping of the swivelling rotary table
