intoolSENSOR
- Automatic detection of contact with the workpiece
- Tool breakage detection without additional measuring device
- Self-learning algorithm for precise contact detection
Highlights
Customer benefits
- Precise drilling depth independent of tool wear
- Time saving due to automatic recognition of the workpiece contact
- Increased process reliability due to closed control loop
Left: The ULTRASONIC system reacts to external load; Right: Tool contact detected
Downloads
Downloads
Technical Data
Machines
ULTRASONIC 50
ULTRASONIC eVo linear
ULTRASONIC monoBLOCK
ULTRASONIC duoBLOCK
ULTRASONIC 200 Gantry
ULTRASONIC 210 P
Controls
CELOS with SIEMENS
● available
ULTRASONIC 50
Max. X-axis travel
25.6 in.
Max. Y-axis travel
20.5 in.
Max. Z-axis travel
18.7 in.
Max. workpiece diameter
24.8 in.
Max. workpiece height
19.7 in.
Max. workpiece weight
661.4 lbs.
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC technology integration for an expanded machining portfolio
- Technology integration via HSK-A63 actuator system
- ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin.
- Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
- Up to 50% reduced process forces due to ULTRASONIC allow for higher feeds, better surface finishes up to Ra < 0.00254 µin., and longer tool life
5-Axis Machining with up to 20,000 rpm
- speedMASTER 15,000 rpm with 28.2 hp and 81.9 ft lb in basic version
- speedMASTER 15,000 rpm with 61.7 hp and 147.5 ft lb optionally available
- speedMASTER 20,000 rpm with 46.9 hp and 95.9 ft lb optionally available
Swivel Rotary Table for 5-Axes Simultaneous Machining
- Table load up to 661.4 lb
- Swivel area of the B-axis -35°/+ 110° for highest flexibility
- Cooled table bearings for highest precision
Tool magazine with 30 pockets in basic version
- Loading of tools from the front even during machining
- Excellent visibility and accessibility
- 60 or 120 pockets optionally available
Precision
- comprehensive cooling concept for highest longterm precision
- one-piece machine bed
- direct driven ball screw drives
- direct path measuring systems in all axes
ULTRASONIC 210 P
Max. X-axis travel
82.7 in.
Max. Y-axis travel
82.7 in.
Max. Z-axis travel
49.2 in.
Max. workpiece length
126 in.
Max. workpiece diameter
98.4 in.
Max. workpiece height
57.5 in.
Max. workpiece weight
17637 lbs.
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC by DMG MORI
ULTRASONIC technology integration for an expanded machining portfolio
- Technology integration via HSK-A63 / HSK-A100 / HSK-E50 actuator system
- ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin.
- Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
- Up to 50% reduced process forces due to ULTRASONIC allow: higher feeds, better surface finishes up to Ra < 0.00254 µin. and longer tool life.
Precision
- Maximum accuracy through water-cooled feed drive
- Band filter unit with 980 l as standard
- Highest long-term accuracy due to cooled linear guideways and active spindle growth control.
Performance
- High dynamics with feed speed up to 2,362.2 ipm
- Also available in mill- /turn - version
- High feed power up to 8,992.4 lbf
- Biggest spindle range in the market: powerMASTER motor spindle with up to 737.6 ft lb and torqueMASTER gear spindle with 1,327.6 ft lb
Efficiency
- Lower energy consumption through intelligent needs-based power units.
- Gantry design with vertically moving cross beam with hydraulic weight compensation.
- Fast innovative wheel type magazine with up to 303 tools with minimized footprint.
Highest rigidity and dynamics up to 19.7 ft/s²
- Thermosymmetrical construction
- 3-point support with an inherently stiff machine bed, no foundation required
- High temperature stability standard with positioning accuracy down to 0.25 µin
- Position accuracy down to 0.20 µin with accuracy pack option
- Worldwide unique high precision varinat µPrecision with Position accuracy down to 0.10 µin