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Spindle Service

Unique DMG MORI Gear Cutting Solutions …

… to increase your machine's production value

Utilize your machine’s full potential with DMG MORI technology cycles!

Overview

DMG MORI gearSKIVING 2.0

UTILIZE YOUR MACHINE’S FULL POTENTIAL?

You might well know the problem. You get an enquiry for a range of components that, at first sight, are ideal for your machines. But the devil is in the detail. Special operations are needed, e. g. internal teeth which are difficult to produce. You now have to choose whether to turn down the order or outsource. However, this can be avoided by using our exclusive DMG MORI technology cycles. On the following pages, you will find out how to overcome these challenges, and increase productivity with a simple software upgrade.

FASTER: thanks to menu-guided entry of gear parameters
SIMPLE: Automatic calculation of NC program based on gear parameters
RETROFITTABLE: Pure software solution – integration in new and existing machines*

*Retrofittability of gearBROACHING and gearSKIVING depending on the control version

UNIQUE DMG MORI GEAR CUTTING SOLUTIONS

CONVERSATIONAL PROGRAMMING IS 60 % FASTER

The exclusive DMG MORI Technology Cycles are intuitive self-guided systems for shopfloor programming that boost productivity and safety, as well as enhancing your machines' capabilities.

  • Clear programming structure
  • Up to 60 % faster programming
  • Error reduction thanks to conversational  programming
  • New technologies (gear-cutting, grinding)
  • Technology know-how saved in the program
55 DMG MORI TECHNOLOGY  CYCLES

COMPLEX MACHINING  IMPLEMENTED WITH EASE

  • 23 MACHINING CYCLES
    e. g. new machining processes and  enhanced machine capability such as  gear machining
  • 15 HANDLING CYCLES
    e. g. simplification of machine operation  and automated sequences
  • 9 MEASURING CYCLES
    e. g. increased machining accuracy  and transparency of QA processes
  • 8 MONITORING CYCLES
    e. g. increased machine safety and  process reliability


GEAR CUTTING SOLUTIONS

INTERNAL & EXTERNAL GEARS
ø 3,200mm MAX. DIAMETER

SPUR GEARS

  • Spur, helical and  double-helical gears  
  • Segments

BEVEL GEARS

  • Spur, helical, spiral and hypoid gears              
  • Axis angles other than 90
  • Klingelnberg Zyklo-Palloid®
  • Gleason

WORM GEARS

  • Profile ZA
  • Profile ZN
  • Profile ZI
Measurement

OPTICAL ON-MACHINE MEASUREMENT

Non contact profile measurement by laser scanning probe          

  • 70,000 scan points per second
  • Enable to evaluate free form surface

Reduced number of processes & time

  • 6 steps instead of 10 and > 50 % reduced process time       
  • Machining & measurement in a single set-up

Same accuracy as CMM

  • More than 80% measuring points within ± 2 µm
  • Improvement of machining accuracy

Gear measurement & evaluation

  • Professional solution easy to use for every operator

EXAMPLE: HELICAL GEAR

ø 300 mm // 73 Teeth

  

CMM

OPTIC

  

40 min

13 min

Alignment   

20 min (manual)           

3 min (automatic)

4 Teeth   

7 min (6 lines)

4 min (whole flank)

Index Error    

13 min

6 min

> 50% reduced process time

GEAR CUTTING EVENT

EXPERIENCE DMG MORI GEAR CUTTING SOLUTIONS LIVE!

Gear cutting for all

The manufacture of high-quality precision gears has for decades been reserved only for gear specialists, however, universal milling machines from DMG MORI offer the technology to integrate gear manufacturing. With our exclusive DMG MORI Technology Cycles we enable you to easily produce gears by yourself. The most complex and highest accuracy requirements can now be programmed on site on the shopfloor, directly on the machine, thanks to conversational programming.

Utilize the full potential of your DMG MORI machine – turning, milling and gear cutting on standard machines!

HIGHLIGHTS
DMQP - STRONG PARTNERS

HIGHLIGHTS

  • GEARSKIVING & GEARBROACHING
    Insight into technology cycles such as z.B. gearSKIVING and gearBROACHING
  • GEAR MILLING
    gearMILL software for the manufacturing of complex gears such as bevel gears
  • MEET THE EXPERT
    Get in touch with our experts from application technology and sales
  • LIVE DEMOS
    Let us convince you, LIVE on our machines

DMQP - STRONG PARTNERS

with perfect solutions

PERFECT SYNERGY OF MACHINE, PERIPHERALS AND ACCESSORIES

YOUR CONTACT PERSON

CONTACT

Contact your local sales representative for further information

Location: here

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