Spindle Service

5-Axis Excellence

5-Axis CHAMPION – JOIN THE WINNING TEAM

Universal milling machines mark the beginning of DMG MORI's leadership in the world market of 5-axis machining.
From classic 5-sided milling operations to 5-axis machines for the premium class of highly precise simultaneous machining, this series offers the complete spectrum of efficient milling technology.

3-Axis vs. 5-Axis

Why 5-axis instead of 3?

Your Benefits:

  •  Reduced setups
  •  Reduced cycle times
  •  Higher quality & increased precision - High level of GD&T control
  •  Less tooling required
  •  Reduced work holding costs
  •  Eliminate work in progress
  •  Carbon-neutral footprint: replace multiple 3-axis machines with just one 5-axis machine

ONE PART – TWO SOLUTIONS:

Example: High Pressure Fluid Manifold

With 3-Axis machiningWith 5-Axis machining
  • Clamping: a minimum of 5 setups
  • Cycle time: 48 minutes
  • Tooling: 17 total tools required
  • Carbon footprint: 3 machines
  • Clamping: 2 setups | > 60% less
  • Cycle time: 33 minutes | >30% less
  • Tooling: 8 total tools required | >50% less
  • Carbon footprint: 1 machine | >65% less
  • Increased accuracy and more competitive

Key Facts

ADVANTAGE 1
ADVANTAGE 2
ADVANTAGE 3
ADVANTAGE 4
ADVANTAGE 5
ADVANTAGE 6
ADVANTAGE 7

ADVANTAGE 1

50 % LESS TOOLING REQUIRED

  • 3-AXIS: 17 TOTAL TOOLS
  • 5-AXIS: 8 TOTAL TOOLS

KEY FACTS

  • 5-Axis capability allows optimum tooling to produce component feature
  • Optimum tool reach for all tools
  • Maximizes tooling geometries for optimum cutting conditions
  • Allows the use for optimized CAM solutions
  • CARBON-NEUTRAL FOOTPRINT: Become a carbon-neutral company by replacing multiple 3-axis machines with just one 5-axis machine

ADVANTAGE 2

25 % INCREASED PROCESS ACCURACY*

KEY FACTS

  • Optimized setups reducing component setup errors 
  • Increased GD & T capabilities 
  • Process control utilizing machine setup capabilities

* Calculation is based on a specific example, using selected products and procedures. Deviations are possible and depend on numerous variables.

ADVANTAGE 3

60 % REDUCED SETUPS

  • 3-AXIS: > 5
  • 5-AXIS: 2

KEY FACTS

  • Multi-Axis platforms reduces setups by > 60 %
  • Reduced operator intervention
  • Reduced setup time
  • Reduced setup errors
  • Increased part accuracies achieved by reduction of part setup
  • CARBON-NEUTRAL FOOTPRINT: Become a carbon-neutral company by replacing multiple 3-axis machines with just one 5-axis machine



ADVANTAGE 4

30 % REDUCED CYCLE TIME

  • 3-AXIS: 48 MIN.
  • 5-AXIS: 33 MIN.

KEY FACTS

  • Optimized cutting conditions = faster cycle times
  • Reduced setups
  • Reduced part handling

ADVANTAGE 5

AUTOMATE YOUR PRODUCTION.

KEY FACTS:
+ > 70% more parts produced with an automation:

  •     DMU 50 3rd Gen. standalone, with one shift operation (8h): 14 parts
  •     DMU 50 3rd. Gen. with PH 150 automation (10 pallets): 24 parts 

ADVANTAGE 6

DIGITIZE YOUR SHOPFLOOR.

KEY FACTS

  • Achieve a paperless workflow with easy job planning, efficient management tools, and external connectivity in the latest CELOS V6 and CELOS PC-Version
  • PC-based preparation technologies in programming and verification enable the ultimate in digital workflows, allowing preparation to take place in the office and freeing your machine for production. 
  • Multiplatform support: CELOS and optional apps are available with MAPPS, SIEMENS, and HEIDENHAIN control systems. 
  • Minimize downtime, maximize productivity, and gain valuable production and process transparency using DMG MORI Messenger
  • Experience groundbreaking and easy to-use service with NETservice remote assistance and the my DMG MORI online service manager.

ADVANTAGE 7

BECOME CARBON-NEUTRAL

KEY FACTS
Become a carbon-neutral company by using 5-axis technology. Replace several 3-axis machines with one 5-axis machine to:

  • Minimize your operating costs
  • Minimize wear and tear on parts
  • Reduce service and maintenance costs by replacing several spindle motors with one
  • DMG MORI’s highly efficient motor technologies can further reduce your carbon footprint
  • Secure your competitive advantage by choosing reliable machines from DMG MORI. Save on expensive disposal or replacement of competing products.
Find your 5-axis
Automation

DMG MORI Automation ex-work

AUTOMATE YOUR PRODUCTION.

Besides optimized standard solutions the automation portfolio of DMG MORI includes customised, fully-integrated solutions. Almost all DMG MORI machines can be equipped with standard automation or with a customised automation solution.

Take the step towards unmanned production together with DMG MORI. With the right automation, you can greatly increase your productivity. Contact your local sales representative and learn more. 


DIGITIZATION
Sustainability

Cost-effective & efficient production

BECOME CARBON-NEUTRAL

Replace old machines or several 3-axis machines with one 5-axis machine and save cash on operating costs, materials, service and maintenance costs, etc....

Produce more environmentally friendly with the help of green DMG MORI machines from Germany.

Secure your competitive advantage now by choosing DMG MORI's resilient and durable technologies. Save yourself expensive disposal or replacement of redundant competitor machines.


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