NLX 4000
Elaborate and Dynamic Parts Machining
Max. workpiece diameter
23.6 in.
Max. workpiece length
62.4 in.
Max. bar diameter
4.6 in.
Max. X-axis travel
14.4 in.
Max. Y-axis travel
4.7 in.
Max. Z-axis travel
66.3 in.
Control & software alternatives
MAPPS Mitsubishi
Highlights
High rigidity
- Slideway area ratio (compared with conventional machine): 50% UP (X-axis) / 90% UP (Z-axis)
- Large-diameter ball screws adopted
- The largest through spindle hole diameter in its class: 5.7 in / 7.3 in
Improved milling power
- High-torque milling - maximum torque 73.8 ft lbf : 73.8 / 50.2 ft. lbf <4 min / cont>
- BMT (Built-in Motor Turret) Technology
High precision
- Thoroughly controlled thermal displacement: Coolant circulation inside the castings (750 type)
- Positioning accuracy (C-axis): 6.8 sec.
Power-saving
- Energy-saving setting and visualization of
- energy-saving effect
Sample applications
Control & software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
Polygon turning
- Machining also on machines without Y-axis
- Highly productive without milling the individual surfaces
- Dialog-guided programming thanks to the technology cycle
Highlights
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Chip Breaking
- Oscillating movement of the feed axis results in air cutting, which leads to effective chip size reduction
- For external longitudinal turning of internal and external diameters, facing, drilling and grooving*
- Integrated safety function checks the plausibility of parameter entries
* For inclined surfaces, a step pattern results because the feed can only be oscillated in one axis at a time.
Highlights
Customer benefits
- The chip length can be practically determined by the cycle and is independent of the material
- No more process interruptions, as chip balls are avoided
- Easy setting on the HMI with high operating safety
Multi Threading 2.0
- NEW: On-Point Threading - Position oriented thread production
- Free definition of contours, pitches and gears possible
- Creation of large transmission threads, which can not be manufactured by simple thread chasing
Highlights
Customer Benefits
- Trapezoidal, buttress and knuckle thread easily programmable at the machine
- Screw conveyor with any profile geometry
- Ball screw nut with cross holes simple to realize
Multi threading 2.0 Pro
Highlights
- Producing profiles with undercut due to the profile splitting option.
- Applying standard tools and tool holder for left and right sided machining of the flanks
- Surface quality of Ra 0,3 an CrNi-Alloys possible
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Polygon- / Oval-Turning
- Easy handling of non-circular parts
- Intuitive user interface for polygons / oval turning
Highlights
Customer Benefits
- Making the required geometries with possibilities of simple fine-tuning
- Possiblity of fine tuning of the geometric parameters (long / short Semi-axis and bearing angle)
- Machining can be combined with main spindle or counter spindle
Excentric turning and milling
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
Highlights
Customer Benefits
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
Control of program status
- In combination with the Gildemeister structure programming, A safe and fast reboot of the machining program after an interruption
- Easy program operation especially with multiple spindles or tool magazine
- Displays the process status of the workpiece
Highlights
Customer Benefits
- Display of the detailed status on the controller
- Enter remarks automatically by the GILDEMEISTER structure programming.
- Safe re-entry into the program by the press of a button instead of searching for a specific block.
GILDEMEISTER Structural Program
- Structured approach with more than 20 standard programs and more than 200 processing variants incl. automation (bar processing, robot / portal loading, ...)
- Display of the program status with additional markers (EPS) for the sub-programs.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Alternating speed
- Easy to operate through three parameters and without additional sensors
- Avoiding vibrations by means adaptation of the speed
- Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive
Highlights
Customer Benefits
- No manual intervention by the operator
- Identical repeatability for all components
- Increased process safety for special applications by avoiding vibrations. example, When using long thin drills or for milling parts with critical clamping
gearHOBBING
- Programming of the gearing parameters via dialog input
- For spur gear, helical gear and worm gear
- Gear cutters and disk cutters can be used
- Maximized tool life by shifting of the cutter
- Achievable quality ≤ DIN 7
Highlights
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Service & training
Downloads & Technical Data
Downloads
Clearance
Max. X-axis travel
14.4 in.
Max. Y-axis travel
4.7 in.
Max. Z-axis travel (Type 750)
34.4 in.
Max. Z-axis travel (Type 1500)
66.3 in.
Workpiece
Max. workpiece diameter
23.6 in.
Max. workpiece length (Type 750)
29.4 in.
Max. workpiece length (Type 1500)
62.4 in.
Max. bar diameter
4.6 in.