SPRINT 50
4-axis production turning with 3 Y-axes, B-axis and 3 turrets for up to 36 driven tools for max diameter 2.6 in.
Max. workpiece diameter
140 mm
5.5 in.
Max. workpiece length
235 mm
9.3 in.
Max. bar diameter
50 mm
2 in.
Max. X-axis travel
165 mm
6.5 in.
Max. Y-axis travel
70 mm
2.8 in.
Max. Z-axis travel
235 mm
9.3 in.
Control & software alternatives
SIEMENS
Highlights
Automatic turning with both collet and chuck application
- Main and counter spindle with 7,000 rpm, 55.3 ft lb, 21.5 hp (nominal)
- SIEMENS models are 2 turrets twin concept, 3 turrets, and 3 turrets plus B-axis
- FANUC model is 2 turrets
Up to 36 tool stations
- Total of 12 VDI 25 tool stations with Trifix per turret, each can be driven.
- Driven tools spindles up to 8,000 rpm, 7.4 ft lb, 2 hp (nominal)
- B-axis with torque motor and direct measuring system
FANUC and SIEMENS ERGOline Full-HD touchscreen 21,5” with CELOS
- CELOS APPs facilitate the consistent management, documentation and visualization of order, process and machine data
- Up to 10 linear axes, 1 B-axis and 2 C-axes
- Fanuc version with MAPPS V
Highly dynamic drivers in all axes for fast machining and minimal idle time
- 100% production optimized design
- Free chip fall due to vertical machine bed, no temperature influence
- Thermostable and self rigid machine bed with 3-point-support
- Machining of longer workpieces with two turrets and the patented TWIN design
- Highest accuracy due to water-cooled main and counter spindle
Sample applications
Control & software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
Multi Threading 2.0
- NEW: On-Point Threading - Position oriented thread production
- Free definition of contours, pitches and gears possible
- Creation of large transmission threads, which can not be manufactured by simple thread chasing
Highlights
Customer Benefits
- Trapezoidal, buttress and knuckle thread easily programmable at the machine
- Screw conveyor with any profile geometry
- Ball screw nut with cross holes simple to realize
Left : Input of the parameter for thread length, position pf the thread and the distance of the retract movement. / Right : Parameters for thread shaping, e.g. profie height, pitch diameter, etc.
Multi threading 2.0 Pro
Highlights
- Producing profiles with undercut due to the profile splitting option.
- Applying standard tools and tool holder for left and right sided machining of the flanks
- Surface quality of Ra 0,3 an CrNi-Alloys possible
Polygon- / Oval-Turning
- Easy handling of non-circular parts
- Intuitive user interface for polygons / oval turning
Highlights
Customer Benefits
- Making the required geometries with possibilities of simple fine-tuning
- Possiblity of fine tuning of the geometric parameters (long / short Semi-axis and bearing angle)
- Machining can be combined with main spindle or counter spindle
Left : Pre-position and support position in X and Z-axis can be directly entered over the surface. / Right : Monitoring of the support position via a defined Position window.
gearHOBBING
- Programming of the gearing parameters via dialog input
- For spur gear, helical gear and worm gear
- Gear cutters and disk cutters can be used
- Maximized tool life by shifting of the cutter
- Achievable quality ≤ DIN 7
Highlights
Customer benefits
- Gear profile modifications easy to handle
- Use of regrinded tools
- Error prevention by monitoring (e. g. wrong axis cross angle, or wrong turning speed, or turning direction)
Left : Dialogue-supported input of all necesary gearing data. / Right : Input of the gearing paramters by single tooth or single groove milling.
Counter spindle tip
- Perfect combination of 6-sided complete machining and tailstock function
- Automatically load and unload a tailstock centre into the chuck of the main spindle or counter spindle via the milling spindle and into the mgazine
- Support of long and slender workpieces on the main spindle thanks to the synchronous counter spindle tip
Highlights
Customer Benefits
- Higher component accuracy due to automatic change without opening the door (heat flow constant)
- Position-locking the spindle with the tip leads to increased process safety
Left : Automatic changed centering tip. / Right : Parameter Input Mask: Control Cleaning, changing tip and control coolant
Tailstock for turret
- Centring tip mounted on the turret
- Centring tip data is saved directly in the tool memory
- For fixed and spring-loaded centring tips
Highlights
Customer Benefits
Start position and support position in X and Z-axis can be programmed via the operator screen. Monitoring of support position in a predetermined window.
- Easy operation for positioning the centring tip
- Position-locking the turret leads to increased process safety
- Pressing force of the tip is variable, programmable and monitorable
Steady rest for turret
- Hydraulically operated steady rest to support long and slim components
- Expansion of the possibility of using multi-channel machines
- The cycle allows both approaching to and retraction from the steady rest
Highlights
Customer Benefits
Support positions in X and Z directly via the user interface. Automatic calculation of the approach and retract traverses.
- Hydraulically operated steady rest in the tool table
- Position-locking the turret leads to increased process safety
- Fix the steady rest position, to position and shape tolerances to comply with the program after reboot
Control of program status
- In combination with the Gildemeister structure programming, A safe and fast reboot of the machining program after an interruption
- Easy program operation especially with multiple spindles or tool magazine
- Displays the process status of the workpiece
Highlights
Customer Benefits
- Display of the detailed status on the controller
- Enter remarks automatically by the GILDEMEISTER structure programming.
- Safe re-entry into the program by the press of a button instead of searching for a specific block.
GILDEMEISTER Structural Program
- Structured approach with more than 20 standard programs and more than 200 processing variants incl. automation (bar processing, robot / portal loading, ...)
- Display of the program status with additional markers (EPS) for the sub-programs.
Left : HMI with markers status. / Right : Clear program structure.
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Customer Benefits
- Internal toothing without angular head possible
- Short processing times, 10 x faster than shaping
- Synchronization and tool path controlled by the Cycle
Left : Inside gear profile machining. / Right : Outside gear profile machining.
Runtime Monitor
- Application especially for multi-channel machines for time analysis of the production process and as a basis for the cycle time optimization
- Individual zoom in to view minute details for cycle time optimization
Highlights
Customer Benefits
- Histogram up to three channels
- Provides the basis for cycle time optimization by graphical inputs
- Save / Load the recorded data to compare individual optimized steps
Left : Histogram shows the program runtime of up to three channels directly on the control. / Rights : Recording of primary and auxiliary processing time, program pause and the time waiting for tool changing.
Alternating speed
- Easy to operate through three parameters and without additional sensors
- Avoiding vibrations by means adaptation of the speed
- Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive
Highlights
Customer Benefits
Input of parameters for speed set-point, differential speed and revolution frequency
- No manual intervention by the operator
- Identical repeatability for all components
- Increased process safety for special applications by avoiding vibrations. example, When using long thin drills or for milling parts with critical clamping
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Excentric turning and milling
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
Highlights
Customer Benefits
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
Left : Enter the parameters for the position of the external workpiece area. / Right : Graphical representation of the position within the workpiece.
Service & training
Downloads & Technical Data
Clearance
Max. X-axis travel
165 mm
6.5 in.
Max. Y-axis travel
70 mm
2.8 in.
Max. Z-axis travel
235 mm
9.3 in.
Workpiece
Max. workpiece diameter
140 mm
5.5 in.
Max. workpiece length
235 mm
9.3 in.
Max. bar diameter
50 mm
2 in.