Innovative solutions for production increasing and optimized energy efficiency

• Ready for automation with intergrated shaft unloading device and interface for Robo2Go and Matris Light
• High energy savings thanks to use of synchron (IPM) motors and hydraulic pumps with inverter control

Maximum stability and long-term accuracy

• Dynamic and precise C-axis control​ by measuring system on front bearings
• Maximum thermal stability thanks to water-cooled, integrated spindle motors
• Unrivalled long-term precision with direct measuring systems in the X-axis and Y-axis as standard

Innovative solutions for production increasing and optimized energy efficiency

• Ready for automation with 6-axis robot interface, predisposition for Robo2Go and Robo2Go max and Matris 
• High energy savings thanks to use of synchron (IPM) motors and hydraulic pumps with inverter control

Maximum stability and long-term accuracy

• Dynamic and precise C-axis control​ by measuring system on front bearings
• Maximum thermal stability thanks to water-cooled, integrated spindle motors
• Unrivalled long-term precision with direct measuring systems in the X-axis and Y-axis as standard

Complete machining of complex parts thanks to sub spindle and Y-axis

• Highly dynamic spindle drive 22.1 hp kW (40% DC) and 123.9 ft lb (40% DC) with max. speed up to 5,000 rpm
• Sub spindle as integrated motor spindle ISM 36 with power 16.9 hp (40% DC), 45.7 ft lb (40% DC) and max. speed up to 5,000 rpm with the possibility for rear-face machining.
• Y-axis with travel range ± 1.6 in for superior milling operations, i.e. for complete lateral surface machining

More efficiency for machining with a bar feeder

• ø2.56”  bar capacity in standard
• Optional part catcher for parts up to ø2.6 x 7.9 in and weight of 6.6 lb
• Automation interface according to DMG MORI standard compatible with most bar feeders (option)

Compact design with large working area for the machining of customized parts. 

• Machining of parts with diameter up to ø12.6 in
• Travel in Z-axis 21.3 in
• Small foot print 53.8 ft² 

Direct measuring system in standard

Complete machining of complex parts thanks to Y-axis

• Highly dynamic spindle drive 34.2 hp (40% DC) and 16.8 in (40% DC) with max. speed up to 4,000 rpm
• 6-sided complete machining due to counter spindle with integrated spindle motor, speed up to 5,000 rpm / 18.8hp (40%DC) / 141.6 lb ft (40% DC)
• Y axis with travel range ± 2.4 in for superior milling operations, i.e. for complete lateral surface machining

More efficiency for machining with a bar feeder

• Bar capacity ø3.1 in in standard!
• Optional part catcher for parts up to ø3.1 x 7.9 in and weight 8.8 lb
• Automation interface according to DMG MORI standard compatible with most bar feeders (option)

Compact design with large working area for the machining of customized parts 

• Machining of parts with diameter up to ø23.6 in
• Travel in Z-axis 32.7 in
• Small foot print 72.1 ft²  

Direct measuring system in standard

The B-axis factor - added value compared to any turret lathe

• Shortest set-up times thanks to automatic tool change with 30 or optionally 60 tools
• Eliminates the need for angular tools: B-axis with + -120 ° swivel angle and 0.001 ° resolution
• Minimized downtime due to multitools and sister tools

6-sided complete machining by main- and optional counter spindle

• Highest positioning accuracy and performance thanks to integrated spindle drives up to 5,000 rpm and 254.5 ft./lbs. as well as integrated C-axis (0.001 °)
• No driven tool holder necessary, thanks to the compactMASTER turn-mill spindle with 12,000 rpm and 66.4 ft./lbs.
• Optimally matched work space for workpieces up to Ø15.7 in. x 43.3 in.

Newly revised 12 station turret with 6,000 rpm and VDI interface as standard

• High precision turret for the highest accuracy with 6,000 rpm, 13.4 hp and 26.6 ft lb
• Main spindle with 4,000 rpm and 387.2 ft lb in standard and 3,500 rpm and 880.6 ft lb optionally available

Complete machining by optional counter spindle and star turret

• Counter spindle with up to 5,000 rpm, 42.9 hp and 265.6 ft lb
• torqueDRIVE turret for powerful machining with 6,000 rpm, 31.5 hp and maximum torque of 62.7 ft lb
• speedDRIVE Revolver for the highest demands with 12,000 rpm, 26.8 hp and a maximum of 41.3 ft lb of torque optional available

Machining of workpieces up to Ø 16.9 in turning diameter and up to 50.6 in turning length

• Circular diameter up to 27.6 in
• Bar machining of workpieces up to Ø 4.1 in

High rigidity

• Slideways on X-, Z-, and Y-axis for higher vibration damping performance and dynamic rigidity

Improved milling power

• BMT (Built-in Motor Turret) installed in the turret
• High-speed rotary tool spindle: 10,000 rpm
• Max. rotary tool spindle torque: 21.4 ft lb_f <3 min>

High precision

• Thoroughly controlled thermal displacement: Coolant circulation in machine body as standard
• Machining precision improved by heat-controlling structure
• High-precision, quick-change turret (option)

High rigidity

• Slideways on X-, Z-, and Y-axis for higher vibration damping performance and dynamic rigidity

Improved milling power

• BMT (Built-in Motor Turret) installed in the turret
• High-speed rotary tool spindle: 10,000 rpm
• Max. rotary tool spindle torque: 21.4 ft lb_f <3 min>

High precision

• Thoroughly controlled thermal displacement: Coolant circulation in machine body as standard
• Machining precision improved by heat-controlling structure
• High-precision, quick-change turret (option)

Milling

• Turret equipped with BMT (Built-in Motor Turret)
• High-speed rotary tool spindle: 10,000 rpm

High precision

• Thoroughly controlled thermal displacement
• High-precision, quick-change turret (Option)

High rigidity

• Slideways are used for X- / Y- / Z- axes

• compactMASTER turning and milling spindle with 15,000 rpm and 120 Nm as standard (optional 20,000 rpm)
• Left spindle and right spindle with up to 5,000 rpm and maximum of 36kW/720 Nm
• ø76 or 102 mm bar capacity
• Workpieces up to ø500 x 1,100 mm
• Footprint of just 10 m²

Best usability

• CELOS for APP-based end-to-end workflows
• 80% faster and more structured programming  with 3D Shopfloor Programming & OP Workbench
• Sinumerik ONE for more performance and  new technology functions   

Technology

• 5-axis simultaneous machining as standard for  more complex components and faster machining  with greater precision
• 6-sided complete machining with the same main  spindle and right spindle for maximum flexibility  in the machining strategy
• 5-in-1 process integration: Turning, milling  and grinding – with integrated acoustic emission sensor, gearing and measurement

Complex turning and milling operations with ultra-compact turning/milling spindle and up to 20,000 rpm

• Turning and milling spindle compactMASTER with 12,000 rpm, 29.5 hp and 88.5 ft lb
• ± 4.7 in. Y-stroke for external machining
• Swivel range of B-axis ± 110° for maximum flexibility

Tool magazine as a disk or chain magazine for shorter set-up and idle times

• Disk magazine for 24 tools in standard
• Chain magazine with 48 or 80 stations as option
• Tools up to 5.7 in length and Ø 4.7 in

6-sided complete machining by main spindle up to 516.3 ft lb and optional counter spindle

• Integrated spindle drives with up to 516.3 ft lb for maximum cutting performance
• Counter spindles up to 14.2 ft lb and 2.6 in bar capacity as option

Maximum productivity thanks to parallel processing with a second tool carrier

• Second tool carrier as a turret with 12 or 16 driven stations (VDI40 / VDI30)
• Turret as DirectDrive with 10,000 rpm and 3.1 in mm Y-stroke
• Ideal for serial production through optional automation solutions, Integrated handling system or portal loading
• Optional with complete package for bar machining with automatic workpiece pickup device

Complex turning and milling operations with ultra-compact turning/milling spindle and up to 20,000 rpm

• Turning and milling spindle compactMASTER with 12,000 rpm, 29.5 hp and 88.5 ft lb As high-speed version with 20,000 rpm
• ± 3.9 in Y-stroke for external machinings
• Swivel range of the B axis ± 110 ° for maximum flexibility

Large machining compartment for workpieces up to Ø 9.7 x 46.7 in

• Circular diameter up to 19.7 in
• Bore or turn 15.7 in long workpieces horizontally
• 18.5 in outer diameter with vertical position of the B-axis (with 2.8 in tool length)

High productivity

• The compactMASTER, the world’s shortest tool spindle in its class (350 mm), ensures a wide machining envelop to increase productivity.
• Wide range of machining area with the X-axis stroke of 675 mm (-125 - ＋550 mm) and the Y-axis 300 mm (±150 mm)
• Y-axis stroke of ±40 mm of Turret 2 expands the machining range

Simultaneous 5-axis machining

• Simultaneous 5-axis machining with the Direct Drive Motor (DDM) on the B-axis.
• 6-face machining is available with Spindle 2 to complete the machining of components on one machine.

High precision

• Cooling oil circulation in spindle motors and ball screws controls thermal displacement and achieves highly accurate machining.

 Energy-saving

• Energy-saving Setting and Visualization of Energy-saving Effect

High productivity

• The compactMASTER, the world’s shortest tool spindle in its class (350 mm), ensures a wide machining envelop to increase productivity.
• Wide range of machining area with the X-axis stroke of 675 mm (-125 - ＋550 mm) and the Y-axis 300 mm (±150 mm)
• Y-axis stroke of ±40 mm of Turret 2 expands the machining range

Simultaneous 5-axis machining

• Simultaneous 5-axis machining with the Direct Drive Motor (DDM) on the B-axis.
• 6-face machining is available with Spindle 2 to complete the machining of components on one machine.

High precision

• Cooling oil circulation in spindle motors and ball screws controls thermal displacement and achieves highly accurate machining.

 Energy-saving

• Energy-saving Setting and Visualization of Energy-saving Effect

High productivity

• The compactMASTER, the world’s shortest tool spindle in its class (350 mm), ensures a wide machining envelop to increase productivity.
• Wide range of machining area with the X-axis stroke of 675 mm (-125 - ＋550 mm) and the Y-axis 300 mm (±150 mm)
• Y-axis stroke of ±40 mm of Turret 2 expands the machining range

Simultaneous 5-axis machining

• Simultaneous 5-axis machining with the Direct Drive Motor (DDM) on the B-axis.
• 6-face machining is available with Spindle 2 to complete the machining of components on one machine.

High precision

• Cooling oil circulation in spindle motors and ball screws controls thermal displacement and achieves highly accurate machining.

 Energy-saving

• Energy-saving Setting and Visualization of Energy-saving Effect

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 42/64

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

4-axis production turning with 2 turrets and counter spindle as standard

• Two 12-fold VDI 40 star turrets with 4,000 rpm, 15.2 hp and 20.7 ft lb
• Optional Direct Drive turret with 10,000 rpm and TRIFIX precision quick-change system for highest accuracy
• Main and counter spindle with 5,000 rpm, 64.4 hp and 265.5 ft lb

Patented TWIN concept for parallel processing with 2 tool carriers

• Optimal work space utilization by working space concept with two turrets and cross stroke* of the counter-spindle tailstock combination *
• Y-axis on both turrets (up ± 2.4 in., down * ± 1.6 in.) for the complete machining of bars, shafts and chuck parts
• Rotating diameter up to 13.4 in. at 31.5 in. turning length

4-axis production turning with 2 turrets and counter spindle as standard

• Two 12-fold VDI 40 star turrets with 4,000 rpm, 15.2 hp and 20.7 ft lb
• Optional Direct Drive turret with 10,000 rpm and TRIFIX precision quick-change system for highest accuracy
• Main and counter spindle with 5,000 rpm, 64.4 hp and 265.5 ft lb

Patented TWIN concept for parallel processing with 2 tool carriers

• Optimal work space utilization by working space concept with two turrets and cross stroke* of the counter-spindle tailstock combination *
• Y-axis on both turrets (up ± 2.4 in, down * ± 1.6 in) for the complete machining of bars, shafts and chuck parts
• Rotating diameter up to 13.4 in at 47.2 in turning length

Flexibility, due to the combination of additive and turning machine process for 3D-parts in finished quality

• Large parts up to  ø 670 × 932 mm (at B-axis 180°) or up to ø 400 × 1,321 mm (at B-axis 90°)
• 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
• Additive Manufacturing of metals and reactive materials such as Ti-6Al-4V (optional)

AM Assistant supports you during additive manufacturing (Option)

• Monitors melt pool size and temperature and controls laser output by feedbacking the monitored values for a stable build
  Melt Pool Monitoring: Continuously monitors melt pool conditions
  Working distance monitoring: Measures and monitors the distance between nozzle and melt pool
  Automatic Powder Calibration: Automatically measures the powder flow rate

Perfect automation capability 

• Multijob: No tool setup when producing different workpieces 
• Sister tools reduce machine downtime and ensure more process reliability
• Robo2Go Turning up to 35 kg and Robo2Go Max up to 210 kg load capacity or bar loader with pick-up device

Lines and packages - secure your special prices

Use our pre-specified equipment lines and option packages

• BASIC - The basic version contains basic equipment with which you can get started right away
• COMPLETE easy - thanks to counter spindle and important options, it is the perfect entry to complete machining.
• COMPLETE plus - more tools, more technology, more options for maximum flexibility

GREENMODE for reduced energy consumption

• Less energy, less lubrication oil and less compressed air consumption
• Machine with 400 V for high energy efficiency
• Environment-friendly coolant and mist solutions for extended coolant life and resource saving

Perfect fit for automation and series production

• Plug & Play automation interface and wide range of automation solutions, also retrofitable
• Stainless steel and ceramic coated covers for perfect chip flow
• Perfect coolant & chip management with zero-sludgeCOOLANT tank & easy to maintain zeroFOG
• Extended coolant life thanks to 900l zero-sludgeCOOLANT pro with integrated sludge and oil collection system
• Universal selfcleaning chip conveyor system for reduced maintenance

Highest milling performance

• Both turrets can work on both spindles individually or simultaneously, 100 mm Y-axis on the upper turret
• Upper turret and lower turret up to 12,000 rpm or 17 Nm // 12 tool stations // VDI 30
• Upper turret up to 16 tool stations VDI30

GREENMODE for up to -10% reduced energy consumption

• Energy monitoring and advanced DMG MORI Autoshutdown
• Synchron spindle drives and class IE3 motors
• Hydraulic and coolant with inverter technology
• Minimized compressed air consumption
• Low friction linear guides with grease lubrication