Highest milling performance

• VDI 50 turret with 4,000 rpm and 84 Nm
• High speed turret with 6,000 rpm and 66 Nm optional
• Direct Drive turret with 6,000 rpm and 86 Nm optional

GREENMODE for up to -10% reduced energy consumption

• Energy monitoring and advanced DMG MORI Autoshutdown
• Synchron spindle drives and class IE3 motors
• Hydraulic and coolant with inverter technology
• Minimized compressed air consumption
• Low friction linear guides with grease lubrication

Complete machining of complex parts thanks to counter spindle and Y-axis

• Highly dynamic spindle drive 44.3 hp (40% DC) and 464.7 hp (40% DC) with max. speed up to 3,250 rpm
• 6-sided complete machining due to counter spindle with integrated spindle motor, speed up to 5,000 rpm / 18.8hp (40%DC) / 141.6 lb ft (40% DC)
• Y-axis with travel range ± 2.4 in for superior milling operations, i.e. for complete lateral surface machining

More efficiency for machining with a bar feeder

• Bar capacity ø3.1 in in standard (ø4 as an option)
• Optional part catcher for parts up to ø3.1 x 7.1 in and weight 8.8 lb
• Automation interface according to DMG MORI standard compatible with most bar feeders (option)

Compact design with large working area for the machining of customized parts 

• Machining of parts with diameter up to ø47.2 in
• Travel in Z-axis 47.2 in
• Small foot print 79.7 ft² 

Direct measuring system in standard

Newly revised 12 station turret with 6,000 rpm and VDI interface as standard

• High precision turret for the highest accuracy with 6,000 rpm, 13.4 hp and 26.6 ft lb
• Main spindle with 4,000 rpm and 387.2 ft lb in standard and 3,500 rpm and 880.6 ft lb optionally available

Complete machining by optional counter spindle and star turret

• Counter spindle with up to 5,000 rpm, 42.9 hp and 265.6 ft lb
• torqueDRIVE turret for powerful machining with 6,000 rpm, 31.5 hp and maximum torque of 62.7 ft lb
• speedDRIVE Revolver for the highest demands with 12,000 rpm, 26.8 hp and a maximum of 41.3 ft lb of torque optional available

Machining of workpieces up to Ø 16.9 in turning diameter and up to 50.6 in turning length

• Circular diameter up to 27.6 in
• Bar machining of workpieces up to Ø 4.1 in

High precision turret for the highest accuracy with 4,000 rpm, 16.8 hp and 62.7 ft lb

• <0.3 μin tolerance in diameter
• <0.3 μin thermal stability by active cooling

Machining of workpieces up to Ø 23.6 in turning diameter and up to 78.7 in turning length

• Max. chuck diameter 19.7 in 
• VDI 50 turret with 12 driven tool positions + 6 Blocktool
• NC tailstock and steady rest (options)

Machining of workpieces up to Ø 23.6 in turning diameter and 78.7 in turning length

• Circular diameter up to 31.5 in
• Bar machining of workpieces up to Ø 4.4 in
• Main spindle ISM 102 with 4,000 rpm, 60.3 hp and 567.9 ft lb as standard, optional ISM 102 plus with 2,500 rpm, 69.7 hp and 1,622.6 ft lb

Milling

• Turret equipped with BMT (Built-in Motor Turret)
• High-speed rotary tool spindle: 10,000 rpm

High precision

• Thoroughly controlled thermal displacement
• High-precision, quick-change turret (Option)

High rigidity

• Slideways are used for X- / Y- / Z- axes

Improved milling power

• BMT (Built-in Motor Turret) installed in the turret
• High-speed rotary tool spindle: 10,000 rpm
• Max. rotary tool spindle torque: 29.5 ft lb_f<3 min>, 73.8 ft lb_f <4 min> (2000 type / 3000 type)

High precision

• Thoroughly controlled thermal displacement: Coolant circulation in machine body as standard (700 type / 1250 type)
• Machining precision improved by heat-controlling structure

High rigidity

• Slideways on X-, Z-, and Y-axis for higher vibration damping performance and dynamic rigidity

High rigidity

• Slideway area ratio (compared with conventional machine): 50％ UP (X-axis) / 90％ UP (Z-axis)
• Large-diameter ball screws adopted
• The largest through spindle hole diameter in its class: 5.7 in / 7.3 in 

Improved milling power 

• High-torque milling - maximum torque 73.8 ft lb_f : 73.8 / 50.2 ft. lb_f <4 min / cont>
• BMT (Built-in Motor Turret) Technology

High precision

• Thoroughly controlled thermal displacement: Coolant circulation inside the castings (750 type)
• Positioning accuracy (C-axis): 6.8 sec.

Improved milling power

• BMT (Built-in Motor Turret) installed in the turret
• Milling capacity rivaling machining centers with a No. 40 taper spindle
• Max. rotary tool spindle torque: 86.3 ft lb_f <10%ED>

High rigidity

• Slideways on X-, Z-, and Y-axis for higher vibration damping performance and dynamic rigidity
• Wide slideways 
• Large-diameter ball screws adopted 

High precision

• Improved machining accuracy by the machine structure that suppresses thermal displacement

Maximum productivity thanks to parallel processing with a second tool carrier

• Second tool carrier as a turret with 12 or 16 driven stations (VDI40 / VDI30)
• Turret as DirectDrive with 10,000 rpm and 3.1 in mm Y-stroke
• Ideal for serial production through optional automation solutions, Integrated handling system or portal loading
• Optional with complete package for bar machining with automatic workpiece pickup device

Complex turning and milling operations with ultra-compact turning/milling spindle and up to 20,000 rpm

• Turning and milling spindle compactMASTER with 12,000 rpm, 29.5 hp and 88.5 ft lb As high-speed version with 20,000 rpm
• ± 3.9 in Y-stroke for external machinings
• Swivel range of the B axis ± 110 ° for maximum flexibility

Large machining compartment for workpieces up to Ø 9.7 x 46.7 in

• Circular diameter up to 19.7 in
• Bore or turn 15.7 in long workpieces horizontally
• 18.5 in outer diameter with vertical position of the B-axis (with 2.8 in tool length)

Complex turning and milling operations with ultra-compact turning/milling spindle and up to 20,000 rpm

• Turning and milling spindle compactMASTER with 12,000 rpm, 29.5 hp and 88.5 ft lb
• ± 4.7 in Y-stroke for external machining
• Swivel range of B-axis ± 120° for maximum flexibility

Tool magazine as a disk or chain magazine for shorter set-up and idle times

• Disk magazine for 24 tools in standard
• Chain magazine with 48 or 80 stations as option
• Tools up to 15.7 in length and Ø 4.7 in

6-sided complete machining by main spindle up to 700 Nm and optional counter spindle

• Integrated spindle drives with up to 516.3 ft lb for maximum cutting performance
• Counter spindles up to 516.3 ft lb and 3.7 in bar capacity as option

Integrated spindle drives with up to 2950.2 ft lb for maximum cutting performance

• ISM 102 with 4,000 rpm, 60.3 hp and 567.9 ft lb in the standard
• Material removal rate ISM 102 to 0.1 ft³ / min (CK45)
• Integrated C-axis (0.001 °)

Complex turning and milling operations with an ultra-compact Turn&Mill spindle with 162.3 ft lb torque

• Turning and milling spindle compactMASTER with 12,000 rpm, 48.3 hp and 162.3 ft lb. Available as high-speed version with 20,000 rpm.
• 16.5 in. Y-stroke for more flexibility
• Automatic tool change. 36-fold disc magazine in standard, max. 180 stations in the optional chain magazine.

Optional second tool carrier for highly productive turn & mill machining

• VDI 40 turret rated at 4,000 rpm, 20.7 ft lb and 13.4 hp or VDI 40 Direct Drive turret rated at 10,000 rpm, 25.1 ft lb and 19 hp
• "< 30 sec. tool set-up time and < 0.2 μin repeatability with
• TRIFIX^® precision quick-change interface as standard"
• Easy to use turret steady rests and turret centers with the technology cycle (optional)

Integrated spindle drives with up to 2950.2 ft lb for maximum cutting performance

• ISM 102 with 4,000 rpm, 60.3 hp and 567.9 ft lb in the standard
• Material removal rate ISM 102 to 0.1 ft³ / min (CK45)
• Integrated C-axis (0.001 °)

Complex turning and milling operations with an ultra-compact Turn&Mill spindle with 162.3 ft lb torque

• 16.5 in Y-stroke for more flexibility
• Turning and milling spindle compactMASTER with 12,000 rpm, 48.3 hp and 162.3 ft lb. Available as high-speed version with 20,000 rpm
• Automatic tool change. 36-fold disc magazine in standard, max. 180 stations in the optional chain magazine.

Optional second tool carrier for highly productive turn & mill machining

• VDI 40 turret rated at 4,000 rpm, 20.7 ft lb and 13.4 hp or VDI 40 Direct Drive turret rated at 10,000 rpm, 25.1 ft lb and 19 hp
• "< 30 sec. tool set-up time and < 0.2 μin repeatability with
• TRIFIX^® precision quick-change interface as standard"
• Easy to use turret steady rests and turret centers with the technology cycle (optional)

Integrated spindle drives with 2950.2 ft lb Nm at the main spindle for maximum cutting performance

• Optional counter spindle for 6-sided complete machining with up to 2,200 Nm
• Material removal rate ISM 102 to 0.1 ft³ / min (CK45)
• Integrated C-axis (0.001 °)

Complex turning and milling operations with an ultra-compact Turn&Mill spindle with 162.3 ft lb torque

• Turning and milling spindle compactMASTER with 12,000 rpm, 48.3 hp and 162.3 ft lb - available as high-speed version with 20,000 rpm
• 16.5 in Y-stroke for more flexibility
• Automatic tool change. 36-fold disc magazine in standard, max. 180 stations in the optional chain magazine.

Optional second tool carrier for highly productive turn & mill machining

• VDI 40 turret rated at 4,000 rpm, 20.7 ft lb and 13.4 hp or VDI 40 Direct Drive turret rated at 10,000 rpm, 25.1 ft lb and 19 hp
• "< 30 sec. tool set-up time and < 0.2 μin repeatability with
• TRIFIX® precision quick-change interface as standard"
• Easy to use turret steady rests and turret centers with the technology cycle (optional)

High productivity

• The compactMASTER, the world’s shortest tool spindle in its class (350 mm), ensures a wide machining envelop to increase productivity.
• Wide range of machining area with the X-axis stroke of 675 mm (-125 - ＋550 mm) and the Y-axis 300 mm (±150 mm)
• Y-axis stroke of ±40 mm of Turret 2 expands the machining range

Simultaneous 5-axis machining

• Simultaneous 5-axis machining with the Direct Drive Motor (DDM) on the B-axis.
• 6-face machining is available with Spindle 2 to complete the machining of components on one machine.

High precision

• Cooling oil circulation in spindle motors and ball screws controls thermal displacement and achieves highly accurate machining.

 Energy-saving

• Energy-saving Setting and Visualization of Energy-saving Effect

High productivity

• The compactMASTER, the world’s shortest tool spindle in its class (350 mm), ensures a wide machining envelop to increase productivity.
• Wide range of machining area with the X-axis stroke of 675 mm (-125 - ＋550 mm) and the Y-axis 300 mm (±150 mm)
• Y-axis stroke of ±40 mm of Turret 2 expands the machining range

Simultaneous 5-axis machining

• Simultaneous 5-axis machining with the Direct Drive Motor (DDM) on the B-axis.
• 6-face machining is available with Spindle 2 to complete the machining of components on one machine.

High precision

• Cooling oil circulation in spindle motors and ball screws controls thermal displacement and achieves highly accurate machining.

 Energy-saving

• Energy-saving Setting and Visualization of Energy-saving Effect

High productivity

• The compactMASTER, the world’s shortest tool spindle in its class (350 mm), ensures a wide machining envelop to increase productivity.
• Wide range of machining area with the X-axis stroke of 675 mm (-125 - ＋550 mm) and the Y-axis 300 mm (±150 mm)
• Y-axis stroke of ±40 mm of Turret 2 expands the machining range

Simultaneous 5-axis machining

• Simultaneous 5-axis machining with the Direct Drive Motor (DDM) on the B-axis.
• 6-face machining is available with Spindle 2 to complete the machining of components on one machine.

High precision

• Cooling oil circulation in spindle motors and ball screws controls thermal displacement and achieves highly accurate machining.

 Energy-saving

• Energy-saving Setting and Visualization of Energy-saving Effect

4-axis production turning with 2 turrets and counter spindle as standard

• Two 12-fold VDI 40 star turrets with 4,000 rpm, 15.2 hp and 20.7 ft lb
• Optional Direct Drive turret with 10,000 rpm and TRIFIX precision quick-change system for highest accuracy
• Main and counter spindle with 5,000 rpm, 64.4 hp and 265.5 ft lb

Patented TWIN concept for parallel processing with 2 tool carriers

• Optimal work space utilization by working space concept with two turrets and cross stroke* of the counter-spindle tailstock combination *
• Y-axis on both turrets (up ± 2.4 in, down * ± 1.6 in) for the complete machining of bars, shafts and chuck parts
• Rotating diameter up to 13.4 in at 47.2 in turning length

Flexibility, due to the combination of additive and turning machine process for 3D-parts in finished quality

• Large parts up to  ø 670 × 932 mm (at B-axis 180°) or up to ø 400 × 1,321 mm (at B-axis 90°)
• 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
• Additive Manufacturing of metals and reactive materials such as Ti-6Al-4V (optional)

AM Assistant supports you during additive manufacturing (Option)

• Monitors melt pool size and temperature and controls laser output by feedbacking the monitored values for a stable build
  Melt Pool Monitoring: Continuously monitors melt pool conditions
  Working distance monitoring: Measures and monitors the distance between nozzle and melt pool
  Automatic Powder Calibration: Automatically measures the powder flow rate

Perfect automation capability 

• Multijob: No tool setup when producing different workpieces 
• Sister tools reduce machine downtime and ensure more process reliability
• Robo2Go Turning up to 35 kg and Robo2Go Max up to 210 kg load capacity or bar loader with pick-up device

Lines and packages - secure your special prices

Use our pre-specified equipment lines and option packages

• BASIC - The basic version contains basic equipment with which you can get started right away
• COMPLETE easy - thanks to counter spindle and important options, it is the perfect entry to complete machining.
• COMPLETE plus - more tools, more technology, more options for maximum flexibility

GREENMODE for reduced energy consumption

• Less energy, less lubrication oil and less compressed air consumption
• Machine with 400 V for high energy efficiency
• Environment-friendly coolant and mist solutions for extended coolant life and resource saving

Perfect fit for automation and series production

• Plug & Play automation interface and wide range of automation solutions, also retrofitable
• Stainless steel and ceramic coated covers for perfect chip flow
• Perfect coolant & chip management with zero-sludgeCOOLANT tank & easy to maintain zeroFOG
• Extended coolant life thanks to 900l zero-sludgeCOOLANT pro with integrated sludge and oil collection system
• Universal selfcleaning chip conveyor system for reduced maintenance