Revolution in 5-axis universal machining
With the DMU 60 eVo Gen 2, DMG MORI is setting new standards in 5-axis universal machining and a milestone for precision and productivity. Based on the unique table kinematics, the proven machine concept has been fundamentally further developed to meet the increasing demands for precision, dynamics and flexibility.
This makes the DMU 60 eVo Gen 2 a capable addition to DMG MORI's Machining Transformation (MX) portfolio: The machine integrates multiple manufacturing processes, including mill-turn machining, gear production with the innovative gearSKIVING technology cycle, enabling highly efficient complete-machining operations. This process integration transforms the DMU 60 eVo Gen 2 into a multifunctional machining solution that can be flexibly adapted to a wide range of requirements and industries and exploits the full potential of future-oriented machining technology. Intelligent automation solutions optimize machine utilization around the clock if required. Modern control options – a SIEMENS SINUMERIK ONE and a HEIDENHAIN TNC 7 – on CELOS X pave the way for Digital Transformation (DX).
Maximum flexibility, precision at the highest level
The DMU 60 eVo Gen 2 can be used flexibly in numerous industries and meets the highest requirements for accuracy in the micrometer range (4 µm in the circular form test). Whether for the smallest tolerances or fast highly productive machining – the reliability and precision of the machine meet every industrial requirement and are unique in its segment. With an extended work area and a table load limit increased by 220 lbs. (up to 1,100 lbs.), the DMU 60 eVo Gen 2 makes a major contribution to future-proof production in a wide range of applications.
Robust construction and cooling technology for constant precision
A stable and temperature-controlled machine bed made of hybrid mineral casting and the gantry design give the new DMU eVo generation its exceptional rigidity as the basis for high-precision machining. The thermo-symmetrical design and a comprehensive cooling concept keep critical components at a constant temperature, including the guide carriages, the Y-slide, the headstock and the B-axis. This guarantees maximum positioning accuracy and thermal stability. The complete enclosure of the work area prevents coolant contact and increases the service life of the machine, while direct-drive ball screw drives and optional linear motors, ensure high dynamics while maintaining precision.
Powerful spindle portfolio
The DMU 60 eVo Gen 2 spindle portfolio joins the ranks of efficiency and precision-enhancing features. It offers speeds of up to 40,000 rpm and includes speedMASTER models in various performance classes. High-speed spindles with a cooled shank produce the best surfaces – also with the highest precision, so that the universal machining center can also competitively meet applications in the most demanding industries.
Productivity thanks to flexible automation solutions and large tool magazine
The competitiveness of the DMU 60 eVo Gen 2 is also increased by its compatibility with all DMG MORI automation solutions, such as the WH Cell workpiece handling system, Robo2Go Milling or PH Cell pallet handling. The space-saving machine layout (the footprint has been reduced by 20%) allows optimum integration into production. The large tool magazine with up to 300 pockets makes the DMU 60 eVo Gen 2 an ideal solution for highly dynamic and precise 5-axis simultaneous machining in automated production. Thanks to an innovative tool shutter, the chip-to-chip time has been reduced by one second to just 4.5 seconds, which further increases the machine's efficiency.
Large workspace, perfect ergonomics and ease of use
The DMU 60 eVo Gen 2 is easily accessible for both manual operation and crane loading thanks to the ergonomic, straight work area door. Compared to its predecessor, the work area is 40% larger at 750 x 550 x 550 mm, which allows a wide range of components to be processed. A large swivel range and optimum chip removal with steep inclines and a 20% wider conveyor ensure reliable production with perfect chip fall. In addition, all maintenance-relevant components are user-friendly and accessible without a ladder.
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