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 ULTRASONIC 85

ULTRASONIC 85


Max. X-axis travel
36.8 in.
Max. Y-axis travel
33.5 in.
Max. Z-axis travel
25.6 in.
Max. workpiece diameter
40.9 in.
Max. workpiece height
23.2 in.
Max. workpiece weight
3306.9 lbs.
Control & software alternatives
SIEMENS

Highlights

ULTRASONIC by DMG MORI

 ULTRASONIC by DMG MORI

ULTRASONIC technology integration for an expanded machining portfolio

  • Technology integration via HSK-A63 / HSK-A100 / HSK-E50 actuator system
  • ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin.
  • Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
  • Up to 50% reduced process forces due to ULTRASONIC allow for higher feeds, better surface finishes up to Ra < 0.00254 µin., and longer tool life
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Ergonomic

  • Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of only 129.2 ft²
  • Unrestricted crane loading of up to 3,306 lb
  • Quick and easy to set up thanks to it´s three-point support

Precise

  • Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
  • 15 % higher precision with the optional precision package
  • Stiff construction with high static masses and balanced moving parts

Versatile

  • Several table solutions from the 5-axes machining with up to 3,306 lb or complete machining with milling and turning with up to 1,512 ft lb
  • Widest spindle range on the market with up to 30,000 rpm or with up to 317.2 ft lb
  • Machineintegrated tool magazines with up to 180 pockets

Stiff monoBLOCK concept

  • monoBLOCK – Maximum stability from one casting
  • One-piece column with large, stable slideways, 2.2 in. roller guideways in all axes
  • Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
  • FEM optimization of all components
  • Clamping of the swivelling rotary table
ULTRASONIC Machining of Advanced Materials for the Semiconductor Industry

Sample applications

Automation

Standard automation and customized solutions in VERTICO design

Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:

Control & software

 CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service

Service & training

Downloads & Technical Data

Workpiece
Max. workpiece diameter
40.9 in.
Max. workpiece height
23.2 in.
Max. workpiece weight
3306.9 lbs.
Clearance
Max. X-axis travel
36.8 in.
Max. Y-axis travel
33.5 in.
Max. Z-axis travel
25.6 in.