ULTRASONIC 85 2nd Generation
Max. X-axis travel
36.8 in.
Max. Y-axis travel
33.5 in.
Max. Z-axis travel
25.6 in.
Max. workpiece diameter
40.9 in.
Max. workpiece height
23.2 in.
Max. workpiece weight
3306.9 lbs.
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Ergonomic
- Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of only 129.2 ft²
- Unrestricted crane loading of up to 3,306 lb
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- 15 % higher precision with the optional precision package
- Stiff construction with high static masses and balanced moving parts
Versatile
- Several table solutions from the 5-axes machining with up to 3,306 lb or complete machining with milling and turning with up to 1,512 ft lb
- Widest spindle range on the market with up to 30,000 rpm or with up to 317.2 ft lb
- Machineintegrated tool magazines with up to 180 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 2.2 in. roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
- FEM optimization of all components
- Clamping of the swivelling rotary table
Sample applications
Automation
Standard automation and customized solutions in VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems: