ULTRASONIC 20 linear 3rd Generation
ULTRASONIC 20 linear - the most precise 5-axis simultaneous machine within DMG MORI
Max. X-axis travel
220 mm
8.7 in.
Max. Y-axis travel
370 mm
14.6 in.
Max. Z-axis travel
290 mm
11.4 in.
Max. workpiece length
302 mm
11.9 in.
Max. workpiece width
220 mm
8.7 in.
Max. workpiece diameter
220 mm
8.7 in.
Max. workpiece height
283 mm
11.1 in.
Max. workpiece weight
15 kg
33.1 lbs.
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC 20 linear - Precise, compact and dynamic!
- Maximum dynamics and acceleration (up to 1,2 g), thanks to wear-free linear drives
- New FEM-optimized cast bed for maximal high long-term stability of the machine
- Finely tuned and highly sensitive temperature management
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-E32 interface for ultrasonic superimposition of tool rotation with amplitudes of up to 15 µm
- Process forces reduced by up to 50% thanks to ULTRASONIC: higher feed rates, improved surface finishes down to Ra < 0.1 µm, longer tool service life depending on requirements
- Stable process window during machining for maximum reproducibility and consistent machining results.
- Ensuring the ULTRASONIC advantages even with non-optimal tools.
5-sided complete simulatnious machining of workpieces up to Ø 220 x 283 mm
- More travel path and larger working area:
- X = 220 mm
- Y = 370 mm
- Z = 290 mm
- Large swivel range of the A-axis: +130° to -93° with max. 15 kg table load
- Standard: 150 rpm in the C-axis
- Optional: 1,500 rpm in the C-axis
High-performance spindles for optimum machining performance with max. 60,000 rpm
- High frequency spindels: HSK-32: 42.000 rpm (60.000 rpm)
- Optionally with HSK-32 spindle with max. 60.000 rpm
Sample applications
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
PH 10
PH 10 - Fully integrated handling for up to 156 pallets on 6 m²
- Integrated linear magazine for the DMU / ULTRASONIC 20 linear 3rd Generation and LASERTEC 20 PrecisionTool
- Max. 15 kg handling weight and pallet change ≤ 30 seconds
- Workpieces up to Ø 220 x 283 mm
- Integration of all available clamping systems
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
MATRIS Light
Highly flexible and collaborative automation for workpieces up to 5 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 5 kg, or 2 × 2 kg with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Expansion (option)
- Storage for up to 108 workpieces (2-position storage for max. 36 workpieces as standard)
- Blow-off device
- Measuring system and quality check
Control & software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
ULTRASONIC axialGRINDING
- Grinding of rotationally symmetrical structures in hard-brittle materials with highest performance
- Manufacturing of bearing rings, wafer chucks, microwave windows for many areas of the semiconductor industry, optics and technical ceramics
- Use for various contours, also spheres
Highlights
Customer Benefits
- Easy programming through intuitive operator masks
- Selection of different cutting edges and angle of the grinding tool
- Automatic adjustment of the tool contact point depending on the contour
Left : Different tool settings for changing the engagement point of the of the ULTRASONIC grinding tools. / Right : Simple setup of the grinding tools including edge radii.
ULTRASONIC feedCONTROL
- Automatic reaction of process changes (materials, tool abrasion) by adapting the feed rate in the process
- Directly evaluates the signals (frequency and power) of the ULTRASONIC system
- Optionally also takes the spindle utilization into account
Highlights
Customer Benefits
- Always optimal process performance
- Process control through predefined parameter windows
- Safety for fragile workpieces made of brittle-hard materials
Left : ULTRASONIC feedCONTROL sets limit values “Upper / Lower Limit” for the machining process and monitored in real time. This determines the optimum “Operating Range” of the process. / Right : Via an intuitive user interface, ULTRASONIC feedCONTROL can be set up quickly. Parameters and required reactions are defined in this way.
intoolSENSOR
- Automatic detection of contact with the workpiece
- Tool breakage detection without additional measuring device
- Self-learning algorithm for precise contact detection
Highlights
Customer benefits
- Precise drilling depth independent of tool wear
- Time saving due to automatic recognition of the workpiece contact
- Increased process reliability due to closed control loop
Left: The ULTRASONIC system reacts to external load; Right: Tool contact detected
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece length
302 mm
11.9 in.
Max. workpiece width
220 mm
8.7 in.
Max. workpiece diameter
220 mm
8.7 in.
Max. workpiece height
283 mm
11.1 in.
Max. workpiece weight
15 kg
33.1 lbs.
Clearance
Max. X-axis travel
220 mm
8.7 in.
Max. Y-axis travel
370 mm
14.6 in.
Max. Z-axis travel
290 mm
11.4 in.