ULTRASONIC 210 P by DMG MORI

ULTRASONIC 210 P


Max. X-axis travel
157.5 in.
Max. Y-axis travel
78.7 in.
Max. Z-axis travel
47.2 in.
Max. table load
44,092 lbs.
Table diameter
0 in.
Control & software alternatives
CELOS/SIEMENS
Highlights

ULTRASONIC

ULTRASONIC by DMG MORI
ultrasonic-210-p-highlight picture 1

ULTRASONIC technology integration for an expanded machining portfolio

  • Technology integration via HSK-A63 / HSK-A100 / HSK-E50 actuator system
  • ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin.
  • Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
  • Up to 50% reduced process forces due to ULTRASONIC allow: higher feeds, better surface finishes up to Ra < 0.00254 µin. and longer tool life.

Precision

  • Maximum accuracy through water-cooled feed drive
  • Band filter unit with 980 l as standard
  • Highest long-term accuracy due to cooled linear guideways and active spindle growth control.

Performance

  • High dynamics with feed speed up to 2,362.2 ipm
  • Also available in mill- /turn - version
  • High feed power up to 8,992.4 lbf
  • Biggest spindle range in the market: powerMASTER motor spindle with up to 737.6 ft lb and torqueMASTER gear spindle with 1,327.6 ft lb

Efficiency

  • Lower energy consumption through intelligent needs-based power units.
  • Gantry design with vertically moving cross beam with hydraulic weight compensation.
  • Fast innovative wheel type magazine with up to 303 tools with minimized footprint. 

Highest rigidity and dynamics up to 19.7 ft/s²

  • Thermosymmetrical construction
  • 3-point support with an inherently stiff machine bed, no foundation required
  • High temperature stability standard with positioning accuracy down to 0.25 µin
  • Position accuracy down to 0.20 µin with accuracy pack option
  • Worldwide unique high precision varinat µPrecision with Position accuracy down to 0.10 µin
Sample applications
Control & software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & training
Downloads & Technical Data
Clearance
Max. X-axis travel
157.5 in.
Max. Y-axis travel
78.7 in.
Max. Z-axis travel
47.2 in.
Table dimensions
Max. table load
44,092 lbs.
Table diameter
0 in.
Workpiece dimensions
Max. workpiece height
43.3 in.
Spindle
Standard rotational speed
20,000 rpm
Max. rotational speed (option)
30,000 rpm
Power (100% power-on time)
33.5 hp.
Torque (100% power-on time)
63.4 ft./lbs.
ULTRASONIC
Frequency
15-55 kHz
Max. amplitude
0.00059 in.
Tool magazine
Capacity (standard)
30
Max. capacity
120
Rapid transverse
Max. X-axis
164 ft/min
Max. Y-axis
164 ft/min
Max. Z-axis
164 ft/min