NVX 5100 2nd Generation
Best-ever high-precision vertical machining center
Max. X-axis travel
1050 mm
41.3 in.
Max. Y-axis travel
530 mm
20.9 in.
Max. Z-axis travel
510 mm
20.1 in.
Max. workpiece height
510 mm
20.1 in.
Max. workpiece weight
1200 kg
2645.5 lbs.
Max. workpiece length
1350 mm
53.1 in.
Max. workpiece width
600 mm
23.6 in.
Control & software alternatives
MAPPS Fanuc
Highlights
Unprecedented Rigidity and Accuracy - Ultimate Hybrid Structure
- Super-wide slideways (X- / Y-axis) to minimize quadrant projection
- High-rigidity roller guides (Z-axis)
- Optimized column shape substantially reduces thermal displacement
Best Chip Disposal Solution in the Industry
- Coolant tank for collecting casting sludge (option)
- Through-spindle coolant system (unit on coolant tank) <option>
- Chip conveyor (internal, spiral type) <option>
Pursuit of usability
- Accessibility - excellent access to the table and a wide door opening
- Loading and unloading with a crane - the ceiling part also opens
- By changing the spindle unit to a complete unit, which also includes the rear bearing units, we were able to reduce the spindle replacement time.
Outstanding machining capability, unmatched high-performance spindle
- World’s Best Spindle Technology
- No. 40 taper spindle achieves outstanding high-speed machining (speedMASTER)
- Stable high-accuracy machining made possible by drastically improved spindle run-out accuracy (speedMASTER)
- No. 50 taper spindle achieves outstanding heavy-duty cutting (powerMASTER)
- Thermal expansion compensation by spindle growth sensor (powerMASTER)
Sample applications
Control & software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
5-axis simultaneous machining
- Free form surfaces by 5-axis interpolation on the main and counter spindle
- Turning and milling with interpolated B-axis
- Programming the 5-axis movements via customer CAD / CAM systems
- An intellegent Look-ahead function for a continuous process
Highlights
Customer Benefits
- High surface quality and transitions in combination with thermal compensation
- Machines calibrated to half tolerance
Left : Cycle activation. / Right : Online help on the controls.
W-Setter
- Manual tool length measurement and workpiece centering in simple steps
- Guided instructions in the measurement. Short set-up times with high operational safety
Highlights
Customer Benefits
- Shorter set-up times
- No great experience necessary to take Measurements
Left : Structured user notes for the measurement results. / Right : Toolsetter mode – length / diameter and wear measurement.
MVC – Machine Vibration Control
- Vibration sensors in the milling spindle
- Various indicators to display the vibration status
- New machining proposal to reduce vibrations
- With the edit function, the new machining state is easily applied to your program
Highlights
Customer Benefits
- More productive cutting condition with less vibration
- Automatic suggestions for suitable process parameter
- The simple visualization serves as an orientation aid for machine operators
Left : Status display of the process vibrations in CELOS. / Right : Algorithms for the automatic recognition of regenerative vibrations.
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece length
1350 mm
53.1 in.
Max. workpiece width
600 mm
23.6 in.
Max. workpiece height
510 mm
20.1 in.
Max. workpiece weight
1200 kg
2645.5 lbs.
Clearance
Max. X-axis travel
1050 mm
41.3 in.
Max. Y-axis travel
530 mm
20.9 in.
Max. Z-axis travel
510 mm
20.1 in.