DMP 70
Vertical high speed machining center
Max. X-axis travel
700 mm
27.6 in.
Max. Y-axis travel
420 mm
16.5 in.
Max. Z-axis travel
380 mm
15 in.
Max. workpiece diameter
290 mm
11.4 in.
Max. workpiece height
580 mm
22.8 in.
Max. workpiece weight
400 kg
881.8 lbs.
Max. workpiece length
840 mm
33.1 in.
Max. workpiece width
420 mm
16.5 in.
Control & software alternatives
SIEMENS
Highlights
Compact production machine for application in medical technologies, in the field of Job Shop, Aerospace and other challenging industries
- 10,000 rpm inline spindle with up to 78 Nm; 24,000 rpm inline spindle with up to 48 Nm optional available
- Up to 2 g acceleration for quick chip-to-chip-time of only 1.5 seconds
- Machining of complex parts based on optional 5-axis simultaneous ability
Highest precision and dynamics in the field of production
- Comprehensive cooling measures and direct absolute path measuring system in basic machine
- Highest rigidity and milling performance with rapid traverses of 60 m/min in all axes
- High-precision manufactured machine components ensure the highest accuracy
Productive machine design with perfect possibility of automation connectivity
- DMG MORI Stealth Design with inner doors to avoid chips falling outside of the machine
- Highest flexibility regarding the integration of automation from right side, left side and from the front of the machine
- Smallest space requirements of automation solutions, e.g. DMP 70 with WH 3 Cell needs only 8.8 m²
High productive machine concept
Highest precision, rigidity as well as maximum flexibility in the field 3-axis and 5-axis machining
- Minimal footprint of only 4.2 m²
- Highly dynamic tool magazine with a chip-to-chip time of only 1.5 seconds
- Maximum spindle stiffness based on spring preloaded bearings
- Comprehensive portfolio of chip conveyors and coolant systems
Sample applications
Automation
DMP 70 with WH 3 Cell
Standard automation and customized solutions in VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
WH Cell
Modular workpiece handling up to 35 kg
- Modular automation system for workpieces up to 5.5 kg (3 kg as standard)
- Workpieces up to 300 x 200 x 100 mm
- Circulating storage system for workpieces up to 100 mm in height
- Up to 750 workpiece storage capacity
- Minimum space requirement, < 1.7 m2 for the WH 3 Cell
Highlights
DMP 35 with WH Cell
WH 3 Cell – Automation system with large storage capacity
- Handling of workpieces up to 300/200/100 (l/w/h) mm, weight up to 3 kg with double gripper, up to 5.5 kg with single gripper
- Standardized modules
- Flexible and cost-effective
- Large storage capacity for up to 750 workpieces
- Everything from one factory
- Compact, space-saving system with a footprint of 1.66 m2
Control & software
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Excentric turning and milling
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
Highlights
Customer Benefits
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
Left : Enter the parameters for the position of the external workpiece area. / Right : Graphical representation of the position within the workpiece.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece length
840 mm
33.1 in.
Max. workpiece width
420 mm
16.5 in.
Max. workpiece diameter
290 mm
11.4 in.
Max. workpiece height
580 mm
22.8 in.
Max. workpiece height (Type 5x)
250 mm
9.8 in.
Max. workpiece weight
400 kg
881.8 lbs.
Max. workpiece weight (Type 5x)
100 kg
220.5 lbs.
Clearance
Max. X-axis travel
700 mm
27.6 in.
Max. Y-axis travel
420 mm
16.5 in.
Max. Z-axis travel
380 mm
15 in.