DMV 185
Vertical machining center with 72.8 in X-axis and max. 6,614 lb load capacity
Max. X-axis travel
72.8 in.
Max. Y-axis travel
27.6 in.
Max. Z-axis travel
21.7 in.
Max. workpiece height
27.6 in.
Max. workpiece weight
6613.9 lbs.
Max. workpiece length
80.7 in.
Max. workpiece width
29.5 in.
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Powerful 3-axes machining
Rigid design with fixed table and elevated X-slide
Machine bed and column made of cast iron
Directly driven ball screws and direct absolute path measuring systems in basic version
Tool magazine
- Basic version with disk type magazine with 20 pockets
- Magazines with 30, 60 or 120 pockets optionally available
- Vertical tool changing flap, double gripper outside the working area
Large/extensive spindle portfolio
- inlineMASTER spindle with 15,000 rpm in basic machine version
- speedMASTER spindles with 15,000 and 20,000 rpm available (option)
- powerMASTER SK50/HSK-A100 with 12,000 rpm and 212 ft/lbsavailable (option)
- Motorspindle HSK-E50 with 40,000 rpm available (option)
Highest precision
- Highest rigidity and milling performance based on a single piece cast iron machine bed
- Comprehensive cooling measures in basic version
- Directly driven ball screws and direct absolute path measuring systems in basic version
Sample applications
Automation
Standard automation and customized solutions in VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
PH 150
Universal pallet handling from DMG MORI
- Control directly via the machine control system
- High variability of available configurations from 24 round pallets of ø 148 to four 500 × 500 mm pallets
- Up to 150 kg workpiece weight as standard (optionally expandable to 250 kg)
- Possibility to prioritize orders
- EROWA clamping system as standard, SCHUNK optional
- High clamping repeatability (< 0.002 mm for the chuck EROWA UPC-P)
- Optimal accessibility to the machine and automation
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
AMR 2000 chips
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
AMR 2000 tool handling
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Control & software
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: aktuelle und angelernte Prozesswerte. / MPC Diagnostics: Lagerzustand, Anzahl von Stoß und Crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece length
80.7 in.
Max. workpiece width
29.5 in.
Max. workpiece height
27.6 in.
Max. workpiece weight
6613.9 lbs.
Clearance
Max. X-axis travel
72.8 in.
Max. Y-axis travel
27.6 in.
Max. Z-axis travel
21.7 in.