DMU 90 P duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Highlights
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle growth gensor for compensation of spindle increase
- Significantly improved temperature response
Performance
- Up to 50 % higher cutting power with the roughing package
- Strong motor spindle with 317.2 ft lb and 69.7 hp
- duoBLOCK construction with high rigidity for max. cutting capacity
Efficiency
- 5-axes simultaneous machining in top configuration at the best price
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 96%
duoBLOCK series. Always precise!
- Maximum stiffness for the highest machining performance!
- Large YRT-Bearing diameter in the B- and C-Axis.
- Wide linear guides with 2.2 in for a high table load of 3,968 lb
- Internally cooled ball screws ø 2.0 / 2.0 / 2.0 in as standard
- FEM optimization of all components
Sample applications
Control & software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
- Non-contact measurement with the laser scanner
- Measurement and evaluation of gears according to common standards analog to coordinate measuring machines
- Fast measurement with max. 70,000 points / sec. or up to 200,000 points / sec. depending on the laser source
- Technology and measurement system integration eliminate unnecessary handling of components
- High flexibility in gear measurement and reduction of reaction times during process start-up
- Measurement of gear teeth and scanning of free-form surfaces possible
- Geometric fingerprint of the machine Volumetric calibration at the touch of a button
- Detection and compensation of geometrical, positioning and angular errors of all axes
- Easy handling and implementation by the customer directly at the machine
- Automatic recognition of tool pull-in force for consistently high process stability.
- Predefined cycle for automatic lubrication, every 75h or after 20,000 tool changes.
- Detection of leakage and measuring of usage of pneumatics system.
- Efficient and timesaving lubrication without operator intervention
- High transparency by displaying the lubrication cycles and the current pull-in force.
- Data recording in combination with the optionally available Condition Analyzer for additional analyzes of air consumption and changes of the pull-in force
- Measuring with tilted tool axis
- Dialog-guided programming of the measuring cycles
- Positioning of the measuring points with rotary axis
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Service & training
Downloads & Technical Data
Special technical articles, analyses, and background information on topics that move our industry.
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- Exclusive videos, technical articles, whitepapers, and blog articles with deep insights into the DMG MORI product world.
- Personalized access to other DMG MORI Platforms, including Event Platform, Media Library, and much more.
Discover exclusive content with your DMG MORI Account.
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Learn more about the DMG MORI Account.
Discover exclusive content with your DMG MORI Account.
- Unlimited product experience — unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers, and blog articles with deep insights into the DMG MORI product world.
- Personalized access to other DMG MORI Platforms, including Event Platform, Media Library, and much more.
Learn more about the DMG MORI Account.
Get access to many useful digital functions and services and have all important data at a glance. With a central DMG MORI Account, you can use all services around the clock from anywhere and with any device.
- Unlimited product experience — unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers, and blog articles with deep insights into the DMG MORI product world.
- Personalized access to other DMG MORI Platforms, including Event Platform, Media Library, and much more.
Learn more about the DMG MORI Account.
Unlock access to your Share Hub and many other functions and services. With a central DMG MORI Account, you can use all services around the clock from anywhere and with any device.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalized access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience — unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers, and blog articles with deep insights into the DMG MORI product world.
- Personalized access to other DMG MORI Platforms, including Event Platform, Media Library, and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience — unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers, and blog articles with deep insights into the DMG MORI product world.
- Personalized access to other DMG MORI Platforms, including Event Platform, Media Library, and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience — unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers, and blog articles with deep insights into the DMG MORI product world.
- Personalized access to other DMG MORI Platforms, including Event Platform, Media Library, and much more.
Learn more about the DMG MORI Account.
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