PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
Downloads
Technical Data
Max. workpiece weight lb.
Max. workpiece size in.
HSK-A / E 50, HSK-A / F / 63, HSK A / E 100
HSK-A / E 50, HSK-A / F / 63
ITS 72
ITS 148
ø 200 × 200
ø 320 × 320
66.1 / 154.3 *
ø 13.9 × 14.5 / ø 7.8 × 17.3
max. ø 13.9 in., 6 pcs.
max. ø 3.5 in., 22 pcs.
max ø 3.1 in., 30 pcs.
max ø 7 in., 16 pcs.
ø 12.4 in × 13.4 in, 8 pcs.
ø 15.7 in × 12.7 in, 6 pcs.
● available
* Depending on used gripper
DMU 50 3rd Generation
CNC Universal Milling Machine with swivel rotary table
Highlights
5-Axis Machining with up to 20,000 rpm
- speedMASTER 15,000 rpm with 28.2 hp and 81.9 ft lb in basic version
- speedMASTER 15,000 rpm with 61.7 hp and 147.5 ft lb optionally available
- speedMASTER 20,000 rpm with 46.9 hp and 95.9 ft lb optionally available
Swivel Rotary Table for 5-Axes Simultaneous Machining
- Table load up to 661.4 lb
- Swivel area of the B-axis -35°/+ 110° for highest flexibility
- Cooled table bearings for highest precision
Tool magazine with 30 pockets in basic version
- Loading of tools from the front even during machining
- Excellent visibility and accessibility
- 60 or 120 pockets optionally available
Precision
- comprehensive cooling concept for highest longterm precision
- one-piece machine bed
- direct driven ball screw drives
- direct path measuring systems in all axes
HSC 20 linear
Compact, precise, reliable process with >2 g acceleration and spindle speeds up to 60,000 rpm
Highlights
HSC machining with surface qualities of up to Ra < 0.0025 µin with best contour and fitting accuracy
- Powerful, water-cooled spindle variants from 42,000 rpm to 60,000 rpm
- Available with HSK-E32 / HSK-E40 tool holder, with active cooling
Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)
- Compact footprint of only 37.7 ft2 and gantry design (Y-portal) for optimized chip fall
- Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
- Ø 7.9 in clamping surface and 33.1 lb table load (5-axis), rigid table 14.6 in x 12.6 in and 220.5 lb (3-axis)
Highest dynamic with >2g acceleration and absolute longterm stability
- Linear drives in X / Y / Z with > 2 g acceleration
- 50% stronger drives in the A-axis
- Stable, FEM-optimized, vibration-damping mineral composite column
Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 22 lb handling weight)
- Compact footprint with only 64.6 ft²
- Flexible integration of all available clamping systems
- Customer specific expansion modules available on request
ULTRASONIC 20 linear
Compact, precise, reliable process with >2 g acceleration and spindle speeds up to 60,000 rpm
Highlights
ULTRASONIC technology integration for an expanded machining portfolio
- Technology integration via HSK-E32 / HSK-E40 actuator system
- ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin
- Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
- Up to 50% reduced process forces due to ULTRASONIC allow for higher feeds, better surface finishes up to Ra < 0.00254 µin, and longer tool life
All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine
- Powerful, water-cooled spindle variants from 42,000 rpm to 60,000 rpm
- HSC- with max. 60,000 rpm and ULTRASONIC-machining with max. 50,000 rpm
Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)
- Compact footprint of only 37.3 ft2 and gantry design (Y-portal) for optimized chip fall
- Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
- Ø 7.9 in clamping surface and 33.1 lb table load (5-axis), rigid table 14.6 in x 12.6 in and 220.5 lb, (3-axis)
Highest dynamic with > 2g acceleration and absolute longterm stability
- Linear drives in X / Y / Z with > 2 g acceleration
- 50% stronger drives in the A-axis
- Stable, FEM-optimized, vibration-damping mineral
- composite column
Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 22 lb handling weight)
- Compact footprint with only 64.6 ft²
- Flexible integration of all available clamping systems
- Customer specific expansion modules available on request
ULTRASONIC 50
Highlights
ULTRASONIC technology integration for an expanded machining portfolio
- Technology integration via HSK-A63 actuator system
- ULTRASONIC superimposition of the tool rotation with amplitudes up to > 0.254 µin.
- Automatic frequency detection -adaption, amplitude regulation and automatic feed adjustment
- Up to 50% reduced process forces due to ULTRASONIC allow for higher feeds, better surface finishes up to Ra < 0.00254 µin., and longer tool life
5-Axis Machining with up to 20,000 rpm
- speedMASTER 15,000 rpm with 28.2 hp and 81.9 ft lb in basic version
- speedMASTER 15,000 rpm with 61.7 hp and 147.5 ft lb optionally available
- speedMASTER 20,000 rpm with 46.9 hp and 95.9 ft lb optionally available
Swivel Rotary Table for 5-Axes Simultaneous Machining
- Table load up to 661.4 lb
- Swivel area of the B-axis -35°/+ 110° for highest flexibility
- Cooled table bearings for highest precision
Tool magazine with 30 pockets in basic version
- Loading of tools from the front even during machining
- Excellent visibility and accessibility
- 60 or 120 pockets optionally available
Precision
- comprehensive cooling concept for highest longterm precision
- one-piece machine bed
- direct driven ball screw drives
- direct path measuring systems in all axes
LASERTEC 50 Shape Femto
Generation of high-end surfaces in high-performance materials up to Ra <0.1 µm with femtosecond laser
Highlights
5-axis laser precision machine for complex prototypes as well as special processing
made of carbide, powder-metal steels, ceramics and other advanced materials.
- Linear drives with acceleration > 1 g
- Highly dynamic torque motors in both rotary axes (B- and C-axis)
- Compact machine design with only 4 m² footprint
Best machine features for high-end machining
- Tunable laser source with variable pulse length and burst modes
- High positioning accuracy of ≤ 8 μm
- CCD camera and 3D measuring probe for fast setup
3D laser ablation for the production of miniature molds, extrusion dies, inscriptions and engravings
- Contact-free machining without need of electrodes and without tool wear
- Highest repeatability and reproducability
- Machining of standard materials up to Advanced materials like glass, ceramics and tungsten carbide
- Surface qualities up to Ra < 0,1 µm in carbide tools
LASERTEC 50 PrecisionTool
5-axis machining of challenging carbide parts using a femtosecond laser
Highlights
3D laser ablation for the production of miniature molds, extrusion dies, inscriptions and engravings
- Contact-free machining without need of electrodes and without tool wear
- Highest repeatability and reproducibility
- Machining of standard materials up to advanced materials like glass, ceramics and tungsten carbide
- Surface qualities of Ra < 0.00762 µin. in carbide tools
5-axis laser precision machine for production of indexable inserts, chip breakers or pressing tools
- Linear drives with acceleration > 1 g
- Highly dynamic torque motors in both rotary axes (B- and C-axis)
- Compact machine design with only 43.1 ft² footprint
- Best machine features for high-end machining
- High positioning accuracy of ≤ 0.2032 μin
- CCD camera and 3D measuring probe for fast setup
LASERTEC 20 PrecisionTool
Diamond tool manufacturing up to 0,008 ft/min with 30% lower cost per part compared to EDM
Highlights
Using laser technology to enter into a new dimension of precision tool machining
- Contact-free machining without need of electrodes and without tool wear
- Chip free cutting edges, relief angles and chip breakers in PCD, CVD-D and CBN
- Longer tool life up to factor 2,5 due to laser machining
- Highly dynamic 5-axis separation of cutting inserts out of blanks (Version PreCut)
- Separation is up to 10x faster than conventional wire EDM (version PreCut)
Highly dynamic 5-axis precision machine in the portal design with 0.127 µin positioning accuracy, compact with a 37.7 ft² footprint
- Highly dynamic due to linear drives in the X-, Y-, Z-axis with > 2 g
- Integrated swivel rotary table (4th / 5th axis come as standard) with torque technology, –10° / +130°
- Precision cooling in all axis
State-of-the-art CNC-control
- Siemens 840D solutionline with Operate 4.7 on CELOS from DMG MORI for simple operation and complete integration into the company organization
- LASERSOFT software packages for processing shank and HSK tools, ISO and special cutting inserts, chip breakers
Automation solution with integrated linear magazine PH 10 | 100
- Compact and integrated design with a 64.6 ft² footprint
- Handling of cutting discs, shaft tools and tools with HSK-holder (combination of different tool types possible)
- Customized expansion or combination with additional LASERTEC 20 machines possible on request.
LASERTEC 50 PowerDrill
Highly dynamic 5-axis laser precision machine with linear drives
Highlights
Technology leader in 5-axis precision laser drilling of cooling air holes for aerospace and IGT.
- Contact-free machining without need of electrodes and without tool wear
- Highest repeatability and reproducibility
- Different laser sources for various applications
- Shaped hole machining up to 10x faster than wire EDM and highest design liberty for the geometries
Laser precision machine for all demanding 5-axis drilling applications up to Ø 13.8 in part size
- Linear drives in X / Y with acceleration > 1 g as well as highly dynamic torque motors in both rotary axes (B- and C-axis)
- Clearly structured working area with optimal accessibility to the workpiece
- Compact machine design with only 43.1 ft² footprint
Best machine features for High-End-Machining
- High positioning accuracy of ≤ 0.2032 μin
- CCD camera and 3D measuring probe for fast setup
- Available with high precision Nd:YAG-Laser 300 W / 500 W or 4 - 30.8 hp QCW-fiber laser
Available as a machine version PowerDrill for pure laser drilling or version PowerShape for machining of shaped hole geometries with conical exit funnels
- Complete series with Siemens 840D solutionline and special LASERSOFT PowerDrill / PowerShape software packages
DMP 70
Vertical high speed machining center
Highlights
Compact production machine for application in medical technologies, in the field of Job Shop, Aerospace and other challenging industries
- 10,000 rpm inline spindle with up to 78 Nm; 24,000 rpm inline spindle with up to 48 Nm optional available
- Up to 2 g acceleration for quick chip-to-chip-time of only 1.5 seconds
- Machining of complex parts based on optional 5-axis simultaneous ability
Highest precision and dynamics in the field of production
- Comprehensive cooling measures and direct absolute path measuring system in basic machine
- Highest rigidity and milling performance with rapid traverses of 60 m/min in all axes
- High-precision manufactured machine components ensure the highest accuracy
Productive machine design with perfect possibility of automation connectivity
- DMG MORI Stealth Design with inner doors to avoid chips falling outside of the machine
- Highest flexibility regarding the integration of automation from right side, left side and from the front of the machine
- Smallest space requirements of automation solutions, e.g. DMP 70 with WH 3 Cell needs only 8.8 m²
High productive machine concept
Highest precision, rigidity as well as maximum flexibility in the field 3-axis and 5-axis machining
- Minimal footprint of only 4.2 m²
- Highly dynamic tool magazine with a chip-to-chip time of only 1.5 seconds
- Maximum spindle stiffness based on spring preloaded bearings
- Comprehensive portfolio of chip conveyors and coolant systems