LASERTEC 4300 3D Hybrid by DMG MORI

LASERTEC 4300 3D hybrid

Hybrid Complete Machining: Additive Manufacturing and Turning / Milling in one Machine

Max. X-axis travel
26 in.
Max. Y-axis travel
15.7 in.
Max. Z-axis travel
59.1 in.
Max. table load
3,748 lbs.
Control & software alternatives
CELOS/SIEMENS
Highlights

Flexibility by the combination of additive and turning machining process for 3D-parts in finished quality

  • Large parts up to Ø 26 in., 26 in. in Z (axial) or up to Ø 21.5 in., 59.1 in. in Z (radial)
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
  • Additive Manufacturing of metals and reactive materials such as Ti-6Al-4V (optional)

Process monitoring and adaptive process-control (Closed Loop)

  • User friendly and specifically developed software with operator-orientated user interface and CELOS integration
  • Process monitoring for highest process safety and quality management
  • Continuous measuring and monitoring of the laser buildup process as well as automatic regulation of the laser power in real-time for homogeneous part qualities

Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming

  • One software package for the complete process chain (design, additive process, substractive machining, finishing)
  • Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
  • Shorter time-to-market due to completeted integrated PLM software integration

Completely new product design potential

  • 5-axis controlled laser deposition welding in machining centers makes new products possible
  • New part features possible due to alternating material deposition and machining strategies
  • Improved part performance by utilizing new material combinations (e.g. Copper + Inconel)
  • Parts with inner channels for innovative, improved cooling
Sample applications
Control & software
CELOS and Industry 4.0 by DMG MORI

CELOS and Industry 4.0

App based control and operating system which serves as an entry point to digitization:

  • CELOS Machine: with up to 60 sensors for monitoring and supervision of machine and process
  • CELOS Manufacturing: App based digital workflows for maximum efficiency on the shop floor
  • Digital Factory: integrated production planning and control with digital solutions by DMG MORI
Service & training
Downloads & Technical Data
Clearance
Max. X-axis travel
26 in.
Max. Y-axis travel
15.7 in.
Max. Z-axis travel
59.1 in.
Max. turning diameter
26 in.
Max. turning length
59.8 in.
Max. distance from the main spindle to the tailstock (without chuck)
73.3 in.
Table dimensions
Max. table load
3,748 lbs.
Workpiece dimensions
Max. workpiece height
59.8 in.
Spindle
Integrated spindle motor with C-axis (0.0001°)
3,000 rpm
Power (100% power-on time)
40.2 hp.
Torque (100% power-on time)
960.3 ft./lbs.
Counter spindle (option)
Integrated spindle motor with C-axis (0.0001°)
3,000 rpm
Output (100% power-on time)
40.2 hp.
Torque (100% power-on time)
960.3 ft./lbs.
Turning/milling spindle
Max. rotational speed of the turning/milling spindle
10 rpm
Torque (100% power-on time)
4425.4 ft./lbs.
LASER
Type (standard)
Fiber coupled diode laser
Power (standard)
3,000 W
Tool magazine
Capacity (standard)
20
Max. capacity
100
Rapid transverse
Max. X-axis
164 ft/min
Max. Y-axis
164 ft/min
Max. Z-axis
164 ft/min

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