DMG MORI promotes digital workflows as a fundamental step towards the digital factory
“Also in the new year, Industry 4.0 remains the dominant topic for machine tool manufacturing. In the process, DMG MORI is developing dynamically into a global turnkey partner. CELOS offers a modular portfolio of solutions for the integral digitalisation of the factory – of machines, processes and services.
For Dr. Holger Rudzio, Managing Director of DMG MORI Software Solutions, the workshop is the central focus of all digitalisation. The greatest advantage from his perspective: Digital transformation can take place step by step, meaning “bottom up” rather than “top down” – from machining processes through digital workflows to integral networked digital factories. One project after the other – and from one success to the next!
1. CELOS TOOL AGENT
2. CELOS TOOL ANALYZER
3. CELOS TOOL HANDLING
The app package “Digital Monitoring” visualises all important information in the digital factory for more transparency during production. The CELOS CONDITION ANALYZER app offers recording, saving, analysis and visualisation of machine sensor data. The CELOS APP then makes it possible to analyse one or several machines, e.g. for early detection of machine problems. The PERFORMANCE MONITOR visualises current machine availability and efficiency, independent of the site. The CELOS APP thus offers transparency and monitoring options for basic production parameters – the so-called key performance indicators (KPIs).
The CELOS COCKPIT serves as the interface between all machines in the production environment. All information relevant to the workshop both from DMG MORI machines as well as external factories come together here. Users can gain an overall overview of the status of the shop floor – and, with the corresponding digital workflows from DMG MORI, even get information on orders and faults (including bottlenecks, waiting times, causes and remaining run-time periods). With CELOS Version 5.0, all DMG MORI machines with SIEMENS, HEIDENHAIN and MAPPS controls (with the exception of the SLIMline machines) will be available with CELOS Version 5.0 from April 2018. Existing machines with older CELOS versions can be updated to the latest software. The CELOS Version 5.0 update is performed using an “update stick” and is carried out by DMG MORI Service. The data and communication settings remain completely intact. Every customer is provided with basic training on the new features during start of operation.
Visualisation of relevant machine data from the CELOS MESSENGER, CONDITION ANALYZER, PERFORMANCE MONITOR, PRODUCTION PLANNING and TOOL ANALYZER apps
Increase in productivity due immediate detection of downtimes
Recording and analysis of machine data with direct feedback for maximum machine productivity
Recording, analysis and visualisation of machine availability and efficiency based on direct feedback from production, irrespective of the site
CELOS will be expanded into a digital marketplace on the basis of ADAMOS. This will allow DMG MORI to offer its customers integrated, digital and open end-to-end solutions for the highest security, transparency and efficiency in the digital factory.
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