01/30/2018|Open House Pfronten 2018 - CELOS | ADAMOS

Integrated digitization solutions

DMG MORI promotes digital workflows as a fundamental step towards the digital factory

  • DMG MORI Path of Digitization: Step-by-step from the vision to reality
  • Having workflows under control with CELOS MANUFACTURING:
    • PRODUCTION PLANNING: Enhanced planning and scheduling of production orders
    • DIGITAL TOOLING: 3 CELOS apps for complete digital tool management throughout the entire production process
    • DIGITAL MONITORING: The complete production process at a glance
  • ADAMOS: IIoT platform from machine builders for machine builders

“Also in the new year, Industry 4.0 remains the dominant topic for machine tool manufacturing. In the process, DMG MORI is developing dynamically into a global turnkey partner. CELOS offers a modular portfolio of solutions for the integral digitalisation of the factory – of machines, processes and services.

Digitization from one success to the next

For Dr. Holger Rudzio, Managing Director of DMG MORI Software Solutions, the workshop is the central focus of all digitalisation. The greatest advantage from his perspective: Digital transformation can take place step by step, meaning “bottom up” rather than “top down” – from machining processes through digital workflows to integral networked digital factories. One project after the other – and from one success to the next!

CELOS | ADAMOS
From January 2018 on "Digital Factories" will be realized in large DMG MORI showrooms in order to demonstrate the benefits of of horizontal networking on the shoopfloor live to the customers.

CELOS PRODUCTION PLANNING for enhanced planning and scheduling

  • Intelligent planning tool for production
  • Higher transparency for improved adherence to deadlines
  • Optimization of throughput times and batch sizes
  • Visualization of capacity reserves
  • Planning of maintenance
  • BDE/MDE feedback
  • Interface for transferring orders from ERP systems

CELOS DIGITAL TOOLING – three CELOS APPs for integrated digital tool management

1. CELOS TOOL AGENT

  • Creation and management of digital tools
  • Setting of tool parameters
  • Recording of presetting data

2. CELOS TOOL ANALYZER

  • Analysis of recorded tool and process data

3. CELOS TOOL HANDLING

  • Improved handling of physical tools (loading and unloading)
  • Identification and adaptation of digital and physical tools

Monitoring with additional benefits

The app package “Digital Monitoring” visualises all important information in the digital factory for more transparency during production. The CELOS CONDITION ANALYZER app offers recording, saving, analysis and visualisation of machine sensor data. The CELOS APP then makes it possible to analyse one or several machines, e.g. for early detection of machine problems. The PERFORMANCE MONITOR visualises current machine availability and efficiency, independent of the site. The CELOS APP thus offers transparency and monitoring options for basic production parameters – the so-called key performance indicators (KPIs).

Everything at a glance

The CELOS COCKPIT serves as the interface between all machines in the production environment. All information relevant to the workshop both from DMG MORI machines as well as external factories come together here. Users can gain an overall overview of the status of the shop floor – and, with the corresponding digital workflows from DMG MORI, even get information on orders and faults (including bottlenecks, waiting times, causes and remaining run-time periods). With CELOS Version 5.0, all DMG MORI machines with SIEMENS, HEIDENHAIN and MAPPS controls (with the exception of the SLIMline machines) will be available with CELOS Version 5.0 from April 2018. Existing machines with older CELOS versions can be updated to the latest software. The CELOS Version 5.0 update is performed using an “update stick” and is carried out by DMG MORI Service. The data and communication settings remain completely intact. Every customer is provided with basic training on the new features during start of operation. 

CELOS DIGITAL MONITORING – The complete production process at a glance  

COCKPIT
Visualisation of relevant machine data from the CELOS MESSENGER, CONDITION ANALYZER, PERFORMANCE MONITOR, PRODUCTION PLANNING and TOOL ANALYZER apps

MESSENGER
Increase in productivity due immediate detection of downtimes

CONDITION ANALYZER
Recording and analysis of machine data with direct feedback for maximum machine productivity 

PERFORMANCE MONITOR
​​​​​​​Recording, analysis and visualisation of machine availability and efficiency based on direct feedback from production, irrespective of the site

Mechanical engineering industry shapes digitalisation

CELOS will be expanded into a digital marketplace on the basis of ADAMOS. This will allow DMG MORI to offer its customers integrated, digital and open end-to-end solutions for the highest security, transparency and efficiency in the digital factory.

FACTS

  1. Global alliance: DMG MORI, Dürr, Software AG, Zeiss, ASM and Engel combine their strengths in ADAMOS for Industry 4.0 and are open for further partners
  2. Open platform: The ADAMOS IIoT platform is manufacturer-neutral and combines “leading edge” IIoT technology and the partners’ leading sector knowledge
  3. Broad app portfolio: The ADAMOS App Factory Alliance concentrates on the technological expertise and sector knowledge of their partners for fast and joint development of apps
  4. Digital marketplaces: The partners represent their digital expertise with their own identity and individual marketplaces for their customers (e.g. CELOS powered by ADAMOS)
  5. Strong setup: ADAMOS GmbH and the ADAMOS App Factory Alliance started on 1st October 2017 with around 200 experts, with 5 digital marketplaces covered by the partners and with more than 30 apps
  6. End-to-end: With ADAMOS, DMG MORI is able to offer its customers, partners and suppliers an integrated digitalisation strategy

Contact us for all issues relating to the DMG MORI technical press.

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