HIGHLIGHTS
- NLX 2500 SY | 700 with counter-spindle for 6-sided complete machining
- Bar machining up to ø 3.15 in
- Chuck components up to ø 14.41 in
- 27.76 in maximum turning length
Automation
NLX WITH GX
BMT TURRET WITH 10,000 rpm
Improved machining capacity and milling accuracy
BOX WAYS IN ALL AXES
Optimum damping characteristics and dynamic rigidity
3.94 in Y-AXIS
Eccentric machining
INTEGRATED AUTOMATION
Workpieces up to ø 7.87 in and 5.91 in in length, 2 × 22.1 lbs maximum handling weight
Exclusive technology cycle DMG MORI Gear Hobbing
- Conversational programming of gear parameters
- Spur, helical, curved teeth and worm gears possible
- Hob and side milling cutter can be used
- Tool service life maximized by “shifting” the milling cutter
- Achievable quality ≤ DIN 7
GX 10 T GANTRY LOADER FOR THE NLX 2500
INTEGRATED AUTOMATION – SIMPLE OPERATION DIRECTLY VIA CELOS
HIGHLIGHTS
- Workpieces up to ø 7.87 in and 5.91 in in length,
2 × 22.1 lbs maximum handling weight - Stacking magazine with 2 loading stations and
10 or 20 pallet positions; 165.4 lbs load capacity per pallet position - High-speed loader: 246 / 295 ft/min rapid traverse in X / Z
- Small interference contour due to loading arm with integrated double gripper
- Linking of several machines possible via the
gantry loader
NLX 2500 WITH GX 10 T
Robo2Go
MAXIMUM FLEXIBILITY IN MANUFACTURING AND AUTOMATION
MAXIMUM MACHINE FLEXIBILITY
- 6-sided complete machining
- 100 % turning at up to 6,000 rpm
- 100 % milling thanks to compactMASTER with 88.5 ft lbs
- 100 % tools: 24 tools as standard, up to 80 tools optional
- Technology integration: Gear cutting, grinding, broaching
FLEXIBLE WORKPIECE HANDLING FOR SMALL AND MEDIUM-SIZED BATCHES
- Rapid programming thanks to predefined program blocks
- Rapid changeover from chuck to shaft part storage
- Stacking magazine
- Pressure reduction for thin-walled workpieces
Robo2Go 2nd Generation
DMU 50 3rd Generation with PH 150
PALLET HANDLING PH 150 – OPERATION DIRECTLY VIA THE CONTROL SYSTEM
HIGHLIGHTS
- Operation directly via the machine control, no additional external control for automation
- Max. load capacity 331 lbs. (551 lbs. as an option)
- Clamping for 2 pallet sizes:
10 pallets 12.6 × 12.6 in. pallets, or 6 pallets* 15.7 × 15.7 in. - < 40 sec. pallet change time
- SCHUNK clamping system VERO-S with 7,190 lbf
clamping force; up to 25,180 lbf with turbo function - Available for the DMU 50, CMX V and a number
of other milling machines from DMG MORI
* optional
CMX 70 U with PH 150
CMX V & CMX U
WH 15 CELL HANDLING SYSTEM FOR THE CMX V AND CMX U
HIGHLIGHTS
- Modular automation system for workpieces up to 33.1 lbs
- Workpiece magazine:
2 × up to 6 × trays for 4.33 or 8.66 in workpiece heights;
trays: 23.62 × 31.50 in, max. 551.3 lbs load capacity - Incl. Kuka robot and SCHUNK single or double gripper,
incl. customer-specific gripper jaws - Expansion levels (optional): SPC station, NOK chute,
blow-off station and turn-over device
NHX 4000 / 5000 3rd GENERATION
THE NEW STANDARD FOR HORIZONTAL MACHINING CENTERS
7 OUTSTANDING TECHNOLOGIES AS STANDARD
- speedMASTER 20,000 rpm with 50 HP
- 740 cm³ / min in 1045
- M42 drilling in 1045 (15,000 rpm with 184.4 ft lbs optional)
- Tool magazine with 60 tool locations
- 2.2 sec. chip-to-chip time (NHX 4000)
- Integrated tool breakage detection
- Chip conveyor with integrated Zero Sludge coolant tank
and cyclone filter, and center through coolant interface - 100 rpm full-fourth rotary B-axis (DDM) standard
- Advanced hydraulic clamping interface, known as “Auto-Coupler” (through pallet) and “Overhead Hydraulics”when fixed from above, offers incredible automation flexibility
- Optimized cast components for improved dynamics and stability, with smartSCALE linear encoders from MAGNESCALE
- CELOS with MAPPS on FANUC
PRODUCTIVE AUTOMATION SOLUTIONS FOR HORIZONTAL MACHINING
RPS – ROTARY PALLET STORAGE
- Rotary pallet storage with 5, 14 or 21 pallets
and CELOS-integrated PALLET MANAGER - 500 × 500 mm max. pallet size, 1,543 lbs max. pallet weight
- ø 31.5 × 39.4 in max. workpiece size
CPP & LPP
- 500 × 500 mm max. pallet size, 1,543 lbs max. pallet weight
- ø 31.5 × 39.4 in max. workpiece size
- Optional fixture hydraulics
CPP – Carrier Pallet Pool
+ Up to 29 pallets on 1 level
+ Max. 4 machines with 2 set-up stations
+ Up to 12 pallets with CELOS-integrated pallet manager,
and powerful LPS software for more than 12
LPP – Linear Pallet Pool
+ Up to 99 pallets up to 3 levels
+ Max. 8 machines with 5 set-up stations
+ Powerful LPS software with integrated automatic schedule optimization
CPP - Carrier Pallet Pool
Linear Pallet Pool - LPP 160 by DMG MORI
