Automation

Automation

NLX WITH GX

6-SIDED COMPLETE MACHINING
Exclusive technology cycle DMG MORI Gear Hobbing
GX 10 T GANTRY LOADER FOR THE NLX 2500
NLX 2500 SY | 700 with GX 10 T gantry loader

HIGHLIGHTS

  • NLX 2500 SY | 700 with counter-spindle for 6-sided complete machining
  • Bar machining up to ø 3.15 in
  • Chuck components up to ø 14.41 in
  • 27.76 in maximum turning length
NLX WITH GX

BMT TURRET WITH 10,000 rpm
Improved machining capacity and milling accuracy

BOX WAYS IN ALL AXES
Optimum damping characteristics and dynamic rigidity

3.94 in Y-AXIS
Eccentric machining

INTEGRATED AUTOMATION

Workpieces up to ø 7.87 in and 5.91 in in length, 2 × 22.1 lbs maximum handling weight

Exclusive technology cycle DMG MORI Gear Hobbing

Exclusive technology cycle DMG MORI Gear Hobbing
  • Conversational programming of gear parameters
  • Spur, helical, curved teeth and worm gears possible
  • Hob and side milling cutter can be used
  • Tool service life maximized by “shifting” the milling cutter
  • Achievable quality ≤ DIN 7

GX 10 T GANTRY LOADER FOR THE NLX 2500

NLX 2500 SY | 700 with GX 10 T gantry loader

INTEGRATED AUTOMATION – SIMPLE OPERATION DIRECTLY VIA CELOS 

HIGHLIGHTS

  • Workpieces up to ø 7.87 in and 5.91 in in length,
    2 × 22.1 lbs maximum handling weight
  • Stacking magazine with 2 loading stations and
    10 or 20 pallet positions; 165.4 lbs load capacity per pallet position
  • High-speed loader: 246 / 295 ft/min rapid traverse in X / Z​​​​​​​
  • Small interference contour due to loading arm with integrated double gripper
  • Linking of several machines possible via the
    gantry loader

NLX 2500 + GX 10 T

Robo2Go

CTX beta TC + Robo2Go
CTX beta 1250 TC

MAXIMUM FLEXIBILITY IN MANUFACTURING AND AUTOMATION

MAXIMUM MACHINE FLEXIBILITY

  • 6-sided complete machining
  • 100 % turning at up to 6,000 rpm
  • 100 % milling thanks to compactMASTER with 88.5 ft lbs
  • 100 % tools: 24 tools as standard, up to 80 tools optional
  • Technology integration: Gear cutting, grinding, broaching
Robo2Go 2nd Generation with chuck part storage

FLEXIBLE WORKPIECE HANDLING FOR SMALL AND MEDIUM-SIZED BATCHES

  • Rapid programming thanks to predefined program blocks
  • Rapid changeover from chuck to shaft part storage
  • Stacking magazine
  • Pressure reduction for thin-walled workpieces

Robo2Go 2nd Generation

DMU 50 3rd Generation with PH 150

PALLET HANDLING PH 150 – OPERATION DIRECTLY VIA THE CONTROL SYSTEM​​​​​​

HIGHLIGHTS

  • Operation directly via the machine control, no additional external control for automation
  • Max. load capacity 331 lbs. (551 lbs. as an option)
  • Clamping for 2 pallet sizes:
    10 pallets 12.6 × 12.6 in. pallets, or 6 pallets* 15.7 × 15.7 in.
  • < 40 sec. pallet change time
  • SCHUNK clamping system VERO-S with 7,190 lbf
    clamping force; up to 25,180 lbf with turbo function
  • Available for the DMU 50, CMX V and a number
    of other milling machines from DMG MORI

* optional

CMX 70 U with PH 150

WH 15 CELL HANDLING SYSTEM FOR THE CMX V AND CMX U

CMX V & CMX U

WH 15 CELL HANDLING SYSTEM FOR THE CMX V AND CMX U​​​​​​

HIGHLIGHTS

  • Modular automation system for workpieces up to 33.1 lbs
  • Workpiece magazine:
    2 × up to 6 × trays for 4.33 or 8.66 in workpiece heights;
    trays: 23.62 × 31.50 in, max. 551.3 lbs load capacity
  • Incl. Kuka robot and SCHUNK single or double gripper,
    incl. customer-specific gripper jaws
  • Expansion levels (optional): SPC station, NOK chute,
    blow-off station and turn-over device

NHX 4000 / 5000 3rd GENERATION

THE NEW STANDARD FOR HORIZONTAL MACHINING CENTERS
PRODUCTIVE AUTOMATION SOLUTIONS FOR HORIZONTAL MACHINING​​​​​​
​​​​​​CPP & LPP

THE NEW STANDARD FOR HORIZONTAL MACHINING CENTERS

NHX 4000 3rd GENERATION

7 OUTSTANDING TECHNOLOGIES AS STANDARD

  • speedMASTER 20,000 rpm with 50 HP
    • 740 cm³ / min in 1045
    • M42 drilling in 1045 (15,000 rpm with 184.4 ft lbs optional)
  • Tool magazine with 60 tool locations
    • 2.2 sec. chip-to-chip time (NHX 4000)
    • Integrated tool breakage detection
  • Chip conveyor with integrated Zero Sludge coolant tank
    and cyclone filter,
    and center through coolant interface
  • 100 rpm full-fourth rotary B-axis (DDM) standard
  • Advanced hydraulic clamping interface, known as “Auto-Coupler” (through pallet) and “Overhead Hydraulics”when fixed from above, offers incredible automation flexibility
  • Optimized cast components for improved dynamics and stability, with smartSCALE linear encoders from MAGNESCALE
  • CELOS with MAPPS on FANUC 

PRODUCTIVE AUTOMATION SOLUTIONS FOR HORIZONTAL MACHINING​​​​​​

RPS – ROTARY PALLET STORAGE

RPS – ROTARY PALLET STORAGE

  • Rotary pallet storage with 5, 14 or 21 pallets
    and CELOS-integrated PALLET MANAGER
  • 500 × 500 mm max. pallet size, 1,543 lbs max. pallet weight
  • ø 31.5 × 39.4 in max. workpiece size

​​​​​​CPP & LPP

CPP & LPP
  • 500 × 500 mm max. pallet size, 1,543 lbs max. pallet weight
  • ø 31.5 × 39.4 in max. workpiece size
  • Optional fixture hydraulics

CPP – Carrier Pallet Pool
+ Up to 29 pallets on 1 level
+ Max. 4 machines with 2 set-up stations
+ Up to 12 pallets with CELOS-integrated pallet manager,
and powerful LPS software for more than 12


LPP – Linear Pallet Pool
+ Up to 99 pallets up to 3 levels
+ Max. 8 machines with 5 set-up stations
+ Powerful LPS software with integrated automatic schedule optimization


CPP - Carrier Pallet Pool

Linear Pallet Pool - LPP 160 by DMG MORI