TEM 2023-1 US

CONTENT 8-IN-1 26 58 Reduction in cycle times, thanks to integration of 8 technologies on a single machine: turning, milling, grinding, gear cutting, measuring, Ultrasonic, Lasertec and Additive Manufacturing. Xiamen: the production of housings for air compressors takes place on two production lines, each consisting of four NHC 4000s and a mobile robot. 08 WORLD PREMIERES – DMU 40 – Voigt Systemtechnik GmbH – DMU 65 / 75 monoBLOCK 2nd Generation – ROC Fertigung24 GmbH – DMF 300 | 11 – Jonas & Redmann Automationstechnik GmbH – CTX 350 26 PROCESS INTEGRATION – Process Integration with DMG MORI – Mill-Turn (FD) & Turn-Mill – Keller Technology Corporation – SET Mühendislik Sanayi ve Ticaret Ltd. Şti – 5-in-1: Turning, Milling, Grinding + Gear Cutting + Measuring – Nakazato Gear Industry – NZ – Due, Tre & Quattro – DED hybrid – Additive Manufacturing 44 AUTOMATION – Automation Portfolio – SHINWA CO., Ltd. – AMBEG Dr. J. Dichter GmbH – APM Maschinen- und Metallbau GmbH – Hirschvogel Umformtechnik GmbH – Husky Technologies – Eliminating the 3 biggest challenges in machining 68 DIGITIZATION – Connectivity by DMG MORI – CELOS DYNAMICpost – my DMG MORI 74 DMG MORI SUSTAINABILITY – GREENMODE for up to 40 % energy savings 76 GRINDING – Schittl GmbH 4 WORLD PREMIERES DMU 40 DMU 65 / 75 monoBLOCK 2nd Generation DMF 300 | 11 CTX 350 02 TECHNOLOGY EXCELLENCE

EDITORIAL MACHINES PROCESS INTEGRATION PEOPLE AUTOMATION (AX) DIGITIZATION (DX) + DATA 8-IN-1 TECHNOLOGY INTEGRATION (Turning, Milling, Grinding, Gear cutting, Measuring, Ultrasonic, Lasertec, Additive Manufacturing) SUSTAINABILITY (GX) Process integration holistically redefined: Up to 8 technologies in one machine with turning, milling, grinding, gear cutting, measuring, Ultrasonic, Lasertec and Additive Manufacturing. Plus automation and digitization for the shop floor of the future and with people in the center. Industrial manufacturing must change fundamentally because global customer markets and the behavior of customers are changing fundamentally. In this context, DMG MORI is now projecting its strategic triad of automation, digitization and sus- tainability holistically onto the optimization of the entire shop floor. The aim is to compre- hensively improving effectiveness and effi- ciency in manufacturing, while at the same time improving agility and flexibility on the shop floor and also raising the qual- ity of procedures and processes to a new level. We talked to Dr. Eng. Masahiko Mori, President of DMG MORI COMPANY LIMITED, and Christian Thönes, Chairman of the Executive Board of DMG MORI AKTIEN- GESELLSCHAFT, about how exactly this works and the added value customers can expect. Dr. Mori, what are the ambitions of process integration? Dr. Eng. Masahiko Mori: DMG MORI is in a position like no other company in machine tool manufacturing to support its customers individually as a total solution provider, from a single source in all areas, for the optimization of the shop floor. In this context, holistic process integration is a comprehensive framework for our customers and us on the way to the manu- facturing of the future. The combination of machines, technologies, users, automation and digitization enables a high degree of process integration for resource-saving and efficient production. What does that mean in specific terms from the customer's point of view? Christian Thönes: Our strategic fit and focus on our customers' shop floor are a perfect match. In essence, the customer's shop floor is now becoming an integrative network for greater efficiency, resilience, and sustainabil- ity, whose decisive added values are derived from the enormous interactivity. In specific terms, complexity is transparently reduced, decisions can be made more robustly, planning periods are shortened, flexibility incrises, the utilization and effectiveness of machines and systems incrises, and the quality of products and processes is also improved. What impact does this have on sustainability? Dr. Eng. Masahiko Mori: Our innovative solutions make a significant contribution to the benefit of people and the environment. The integrative implementation of our inno- vations helps to expanded the environmental sustainability of manufacturing. In this way, energy efficiency is significantly expanded, while at the same time any waste becomes visible and can be minimized. Global chal- lenges make resilience and sustainability mandatory in all areas! I would particularly like to recommend the article on DMG MORI GREENMODE on page 74. It describes how design innovations and new components can save up to 40 % of the total energy costs in the operation of a machine tool. 04 TECHNOLOGY EXCELLENCE

EDITORIAL Does the holistic perspective reduce In a general sense, this also applies the importance of machines? Christian Thönes: On the contrary, in the past the product was at the center, today our high-tech machines form the homogeneous platform for holistic process integration on the way to the shop floor of the future. This is demonstrated in particular by the 8-in-1 combination of turning, milling, grinding, gear cutting and measuring as well as Ultra- sonic, Lasertec and Additive Manufacturing (DED hybrid + SLM). Even workpieces made of hard-brittle materials can be produced on these machines with unrestricted geo- metrical freedom. No other manufacturer in the world can offer this in terms of form and capacity range. to automation, right? Dr. Eng. Masahiko Mori: Correct! Fully tapping the economical and ecological sustainability potential on the shop floor is only possible with automation and 24/7 continuous opera- tion of the machines. Automation increases productivity in the process, ensures the quality of the parts produced in 24/7 opera- tions, and leads to longer machine runtimes and greater sustainability. This ultimately reduces labor and unit costs. That is why we have strategically evolved from an all- in-one machine tool manufacturer to a total provider in complete automation solutions! Today, DMG MORI offers its customers 57 automation solutions in 13 product lines for machine-specific, universal and scalable solutions. There are solutions for all quanti- ties and workpiece sizes as well as for com- ponent geometries from simple to complex. The offer is complemented by our cell control technology for integrating manufacturing cells and systems on the shop floor and for controlling the automatic supply of materials. Our portfolio also includes digital utilities for tool provision and driverless transport vehicles as well as flexible manufacturing systems as turnkey solutions. » DMG MORI GREENMODE FOR MAXIMUM ENERGY EFFICIENCY + Braking energy recovery + LED lighting + Frequency controlled coolant / hydraulic pumps + Energy efficient cooling units + ZERO SLUDGE coolant tank + Adaptive high-pressure coolant flow control + zeroFOG oil mist collector + On / off control and standby mode + Minimization of air purge requirements + AI-based chip removal + Adaptive feed control + Energy monitoring DMG MORI GREENMODE is our solution for maximum energy efficiency on all machines, enabling up to 40 % lower energy consumption. TECHNOLOGY EXCELLENCE 05

EDITORIAL What is the significance of digitization? Christian Thönes: Like no other company, DMG MORI combines digital products and services with a unique mechatronic excel- lence, comprehensive automation solutions and intelligent control and planning systems. Only this makes a smart network of user, machines, technologies, procedures, pro- cesses and data-based information possible. interoperability and Connectivity sets new standards for cross- manufacturer for harmonizing our customers' heterogeneous equipment. In this way, we create the com- municative basis for maximum function- ality and openness. As a result, the entire shop floor can evolve continuously through the collection, aggregation, analysis and uti- lization of data and information. But how does DMG MORI support its customers specifically on this path to the digital shop floor? Christian Thönes: Our end-to-end promise applies here as well. Everything starts with DMG MORI CONNECTIVITY. For our customers, end-to-end also means that we, as a solution partner, take all aspects of the process chain into account: On one hand, this applies to the digital path to the machine, i. e., DMG MORI POWERTOOLS with their offerings from CAD to CAM and tool management; and to the evaluation of solutions, the simulation of processes with DMG MORI Digital Twin, up to machine- and control-specific NC program optimization using the CELOS DYNAMICpost. On the other hand, end-to-end also applies to all factory-wide areas such as costing, plan- ning, quality assurance, maintenance and repair, and service. This issue of Technol- ogy Excellence Magazine also offers a wide range of information on these topics . GLOBAL SOLUTION PROVIDER FOR AUTOMATION CTS – CENTRAL TOOL STORAGE (design as wheel or rack magazine) DMG MORI CELL CONTROLLER LPS 4 SET-UP TIME TURNING MILLING G N I L D N A H E C E I P K R O W G N I L D N A H T E L L A P MACHINE-SPECIFIC UNIVERSAL (1 MACHINE) SCALABLE (≥ 1 MACHINE) COMPLEXITY DMG MORI's portfolio consists of 57 automation solutions in 13 product lines for machine-specific, universal and scalable solutions including the complete hardware and software: from machines with tool and pallet changer and flexible manufacturing cells to automatic tool supply (CTS), automated guided vehicles (AGV & AMR) and the various turnkey expansion stages of flexible manufacturing systems, such as LPP or MATRIS, completed by the DMG MORI CELL CONTROLLER LPS 4. 06 TECHNOLOGY EXCELLENCE

EDITORIAL + Post processor, machining simulation, and the cutting force optimization are all in one software + Optimal machining to maximize the capabilities of machine tools + 20 % reduced roughing time and reduced tool breakage TECHNOLOGY EXCELLENCE 07 From a holistic perspective, how do you Final question: Are you worried about assess the level of readiness of your overwhelming customers with the sheer customers' digital shop floors? Dr. Eng. Masahiko Mori: Particularly with regard to machine operation, the control of flexible manufacturing systems and the immediate machine environment, digitization is already widely practiced by our custom- ers and by us. DMG MORI technology cycles with simple workshop programming take the strain off operators. The added value of the No-Code platform from TULIP is also well received by our customers. Operators can use it to independently transform recurring tasks into virtual actions that support oper- ators in their everyday work, even without programming knowledge. A new highlight is in-process measurement for adaptive optimization of the machining process. variety of machines, technologies, automation solutions, digitization as well as innovative service offerings and new business models? Dr. Eng. Masahiko Mori: Not at all, because the path to the solution does not depend on the variety of offerings, but always develops from the individual task. The goal therefore deter- mines the path. In addition, each individual solution is coherent and independently creates added value, but is also integrative and scalable in its value-enhancing interac- tion with the process chain. All machines and modules of the integrated DMG MORI portfo- lio can therefore be successively configured into an individual overall solution according to the customer's priorities or on the basis of the specific application. This closes the loop of the strategic triad of automation, digita- lization and sustainability. This is process integration at its best. «

WORLD PREMIERE – DMU 40 WORLD PREMIERE 2023 DMU 40 ENTRY-LEVEL 5-AXIS SIMULTANEOUS MACHINING 2,430 mm 2,500 mm < 5.1 m2 FOOT- PRINT 1,192 mm HIGHLIGHTS + Travel X / Y / Z: 550 / 450 / 420 mm + Excellent stiffness due to one-piece cast iron machine bed + High dynamics with rapid traverse up to 30 m/min + Integrated 5-axis simultaneous table with large swivel angle (-35° / +110°) and maximum table load of 300 kg + High accuracy due to direct drives in the X- and Y-axis + < 5.1 m2 footprint (without chip conveyor): One of the most compact 5-axis universal milling machines on the market 08 TECHNOLOGY EXCELLENCE 1,990 mm (transport width) Universal, compact and powerful: The perfect entry to 5-axis simultaneous machining. Fabian Suckert Managing Director DECKEL MAHO Seebach

WORLD PREMIERE – DMU 40 – 35° + 110° WORLD PREMIERE DMU 40 – THE LITTLE BROTHER OF THE DMU 50 3rd GEN. IN 3 BASIC MACHINES Workpiece dimensions: m m 4 9 3 ø 398 mm 300 kg ø 500 mm m m 5 4 4 < 5.1 m2 footprint m m 2 2 4 ø 443 mm 300 kg ø 600 mm m m 0 0 5 < 6.5 m2 footprint DMU 40 DMU 40 PLUS Additional to the basic machine // DMU 40 PRO Additional to the DMU 40 Plus DMU 40 Plus DMU 50 3rd Generation + 12,000 rpm inline spindle + Tool magazine with 24 pockets (without set-up support) + Chip tray with coolant tank 125 l + Footprint < 5.1 m2 (without chip conveyor) + CELOS with SIEMENS OPTIONAL CELOS with HEIDENHAIN, spindle with BT 40 | CAT 40, Chip disposal package incl. chip conveyor AUTOMATION + 15,000 rpm inlineMASTER + 20,000 rpm speedMASTER + speedMASTER spindles up to Spindle with 36 months warranty Spindle with 36 months warranty + Tool magazine with 30 pockets + Active cooling of all main SK40 (with set-up support) components + Absolute measuring systems from MAGNESCALE + Passive cooling of all main components 20,000 rpm or 200 Nm, with 36 months warranty + Tool magazine with up to 120 pockets + Absolute measuring systems and active cooling of all main components + Footprint of 6.5 m2 (without chip conveyor) CELOS with HEIDENHAIN, spindle with HSK-A63 | BT 40 | CAT 40, tool magazine with 60 pockets, chip disposal packages incl. internal coolant supply up to 80 bar CELOS with HEIDENHAIN, spindle with HSK-A63 | BT 40 | CAT 40, tool magazine with 60 pockets, chip disposal packages incl. internal coolant supply up to 80 bar Customized special options up to full technology integration (turnkey solutions) Higher performance and dynamics through 25 % increase in traverse rates (42 m/min) Automation interface for PH 150 or Robo2Go Milling Automation interface for PH 150 or Robo2Go Milling From standard automation, e. g. Robo2Go Milling or PH Cell, to fully automated production cells with workpiece and pallet handling TECHNOLOGY EXCELLENCE 09

CUSTOMER STORY – VOIGT SYSTEMTECHNIK GMBH The DMU 40 is a true space saving wonder. With a footprint of less than 5.1 m2 and a width of less than 2 m, it offers space for workpieces up to ø 500 × 445 mm and 300 kg. The DMU 40 PRO is fitted with an automatic side door at Voigt Systemtechnik to prepare it for autonomous operation at a later date. 5-AXIS MACHINING TO MICRON PRECISION Voigt Systemtechnik GmbH from Groß- breitenbach in Thuringia was founded by brothers Jens and Eckhard Voigt in 1990 shortly after reunification. It was the contin- uation of a family tradition, which was started by their great-grandfather at the end of the 19th century. Following the new foundation, the range of services was quickly expanded to include industrial parts manufacture and assembly. There are now around 140 spe- cialists working at the location. They man- ufacture complex and precise workpieces as well as entire assemblies for a range of sectors including medical, analytics, the optical industry, and electrotechnology. The plant list comprises approximately 40 machines, 15 of which are from DMG MORI and some of which are also automated. The latest addition is a DMU 40, which has been tried and tested by Voigt Systemtechnik as a beta test customer. Flexible parts manufacturing for the most diverse industrial applications Managing Director Jens Voigt knows that his experienced engineers and the versatility of the company's machine tools are the basis of Voigt Systemtechnik's sustained success: “Parts manufacturing in particular requires us to react flexibly to the different workpieces and batch sizes.” Series of up to 3,000 parts are just as likely to be on the daily schedule as medium-sized production runs. “We have also used our expertise to develop our own products, including an adaptive jet cleaner that cleans tanks on the inside highly effi- ciently, and a gripper for sensitive products, controlled by compressed air,” Jens Voigt says, pleased with the innovative developments. 5-axis machining with DMG MORI Complex components are typical of cus- tomer orders. Modern manufacturing solu- tions are needed to machine them, ideally 5-axis machines, which Voigt Systemtechnik has been purchasing from DMG MORI for many years. 5-axis machining centers in a wide range of sizes have long had a place in production, including a DMU 50 eVo linear, two DMU 50s, a DMU 70, a DMU 100 and a range of DMC machines. In addition there are other production centers – an NLX 2000, for example. DMU 40 IN BETA TEST: WORKPIECES UP TO ø 500 × 445 mm IN A FOOTPRINT OF < 5.1 m2 The importance placed on 5-axis technology and the longstanding good and cooperative relationship with DMG MORI has now led 10 TECHNOLOGY EXCELLENCE

CUSTOMER STORY – VOIGT SYSTEMTECHNIK GMBH to the installation of a beta test machine tool from DMG MORI. The new DMU 40 was installed in 2022. The machine tool manu- facturer designed the compact universal machine to introduce customers to 5-axis simultaneous machining based on the DMU 50 3rd Generation. Even more compact than the DMU 50 and with a machine width of just two meters, the DMU 40 offers travels of 550 × 450 × 420 mm. It enables 5-axis simul- taneous machining of workpieces up to ø 500 × 445 mm and up to 300 kg. High-quality components such as the one-piece machine bed made of cast iron, the geometry-opti- mized Y- and Z-axis slideways, as well as the speedMASTER spindle from DMG MORI ensure complex parts can be machined precisely. 5-axis precision machining to within 5 µm tolerance “The installed machine was designed spe- cifically to machine aluminum and stainless steel, which makes it perfect for our manu- facturing,” explains Michael Weyrauch, Process Manager at Voigt Systemtechnik responsible for the project involving the DMU 40. The speedMASTER spindle rated at 20,000 rpm was selected for this purpose. “It had already proven itself to be very relia- ble in other machining centers. We use it to machine complex workpieces productively as well as precisely and can even achieve accu- racies of up to 5 µm under optimal conditions. We are currently running the machine in two- shift operation. However, with the appropriate automation, its high reliability and dimen- sional stability would also make it suitable for unmanned production during night shifts. Of course, the range of parts needs to be appro- priate,” adds Michael Weyrauch. Automated series production for small parts According to Jens Voigt, Voigt Systemtechnik already achieves increased productivity with automated machining centers including dur- ing unmanned night shifts: “We have been using three MILLTAP 700s and a DMP 70 for manufacturing medium and large series since 2016 – all with the WH 3 Cell workpiece handling system.” Voigt Systemtechnik con- siders automated manufacturing to be impor- tant for raising production output going for- ward: “If the range of parts is suitable for the machine, we will continue the automation process. We have already ordered a DMP 70 with WH 3 Cell.” DMU 40 and Robo2Go Milling When it comes to smaller batch sizes, Voigt Systemtechnik is also moving towards automation. As the next step, DMG MORI will install another DMU 40, this time with Robo2Go Milling. “This easy-to-operate robotic automation system has a workpiece magazine with a flexible grid that allows us to customize it to suit our parts.” The Robo2Go Milling has a load handling capacity of 25 or 35 kg, depending on the version. « VOIGT SYSTEMTECHNIK FACTS + Founded in Großbreitenbach in 1990 + 140 skilled staff + Manufacture of complex, high precision components and assemblies for medical, analytics, and the optical industries, among others Voigt Systemtechnik GmbH Ilmenauer Straße 4 98701 Großbreitenbach Germany www.voigt-systemtechnik.de The DMU 40 has decisively proven itself in our multi- shift operation. Its stability and precision mean we can achieve accuracies of 5 μm. Jens Voigt Managing Director Voigt Systemtechnik GmbH Voigt Systemtechnik manufactures high-precision workpieces and assemblies on the DMU 40, primarily from aluminum and stainless steel. Among others, they are used in medical, analytics and optical industries. TECHNOLOGY EXCELLENCE 11

WORLD PREMIERE – DMU 65 / 75 monoBLOCK 2nd GENERATION WORLD PREMIERE 2023 DMU 65 / 75 monoBLOCK 2nd GENERATION THE BEST IN CLASS ALL-IN- THE monoBLOCK- ONE! SERIES IS ALWAYS A GREAT FIT 4 µm POSITIONING ACCURACY + 4 µm positioning accuracy and 30 % higher volumetric accuracy thanks to directly driven ballscrews + Easy accessibility to the working area – both stand-alone and automated! + High rigidity thanks to the monoBLOCK made of gray cast iron and a holistic cooling concept + 5-in-1 Technology Integration: Milling, turning, grinding, gear cutting and measuring + Preparation for automation as standard, ideal for retrofitting + CELOS with SIEMENS or HEIDENHAIN 12 TECHNOLOGY EXCELLENCE Compact! Workpieces up to ø 840 × 500 mm and 1,000 kg in a footprint of only 8 m2

WORLD PREMIERE – DMU 65 / 75 monoBLOCK 2nd GENERATION AUTOMATION Increase your spindle hours through easy-to-use automation solutions. With over 6,000 machines delivered, the monoBLOCK series is one of the most successful in the machine tool industry. Cornelius Nöß Managing Director DECKEL MAHO Pfronten GmbH HIGH ACCURACY + 4 μm positioning accuracy and 30 % higher volumetric accuracy + Direct drive ballscrews in the X / Y axes + Optimized drive in the rotary axes (A- / C-axis) for high accuracy and quiet operation THERMOSTABILITY + Optimized thermosym- metrical cooling of the machine ram increases temperature stability by 20 % + Powerful 5 kW cooling unit as standard, directly integrated into the machine PH Cell 300: Pallet handling with unrestricted access to the work area from the front. PRODUCTIVITY + Technology integration with milling, turning, grinding, gear cutting and measur- ing in one machine + Space-saving magazine for up to 240 tools + Set-up during machining NEW TECHNOLOGY EXCELLENCE 13

CUSTOMER STORY – ROC FERTIGUNG24 GMBH HIGH-TECH MACHINES FOR THE PERFECT ALLOY WHEEL Due to their high strength, forged wheels can be manufactured very easily. In 2016, ROC Fertigung24 GmbH from Freudenstadt launched its production of high-quality forged wheels in a unique design. Automobile manufacturers, cus- tomisers and tuners enhance their vehicles with the products made by the 28-member team. Attention to detail and professional competence flow into the manufacture of the wheels – from production through to finishing. In order to meet the high demand, ROC has continuously expanded both its fac- tory area – it all started in a garage – and its manufacturing capacity. Just shortly after the foundation of the company, a decision was taken in favor of 5-axis simultaneous machining centers from the DMU monoB- LOCK series as far as milling is concerned. Today there are 14 on the shop floor, which are used to full capacity around the clock in 3-shift operation. As a beta test customer, ROC put five DMU 75 monoBLOCK 2nd Gener- ation machines through their paces in 2022. Weight-optimized high-end alloy wheels – from sports cars to electric vehicles Sports cars, luxury sedans and SUVs are eye-catchers – especially when striking alloy wheels are part of the vehicle. ROC is dedicated to the development and production of unique wheels. Quality takes top priority. Tobias Haug, founder and owner of ROC Fer- tigung24, says in this respect: “We only use forged aluminum, which is lightweight and, in comparison to cast wheels, much stronger.” Weight is growing in importance. “Electric vehicles are heavy while at the same time having to be very efficient. So every kilogram counts, including where the wheels are concerned.” » 14 TECHNOLOGY EXCELLENCE

can mill filigree structures and engrave”, is how Lukas Betz describes the demands placed on CNC technology. In addition, com- plex geometries are the order of the day. “After the positive experience with the first DMU 75 monoBLOCK, we were convinced that the machine was a perfect fit for our machining requirements.” DMU 75 monoBLOCK 2nd Generation: More machining quality and perfect for continuous operation ROC gradually expanded its machine capacity to include nine DMU monoBLOCK models, which it utilizes to the full. Due to the reli- able continuous operation of the machin- ing centers, the company proved an ideal user for beta testing the new generation of machines. No fewer than five DMU 75 monoBLOCK 2nd Generation centers were installed by DMG MORI at ROC in 2022, which were to be tested extensively before the offi- cial market launch. The main improvements in the new development include directly driven ballscrews, a helical gear train in the NC swiveling rotary table and 20 % higher thermal stability – measures that improve surface quality and ensure high long-term accuracy. speedMASTER spindles with up to 20,000 rpm and 130 Nm The DMU 75 monoBLOCK 2nd Generation is equipped in its standard version with a 20,000 rpm, 130 Nm speedMASTER spindle. “This is the perfect balance between speed and torque”, says Lukas Betz with regard to the cost-efficient machining of the forged wheels. The tool magazine has space for 60 tools, more than enough for the machining requirements at ROC. An innovation is the ergonomic access. A sliding door ensures that machines of the new generation require less space and can therefore be placed closer together. The biggest visual innovation of the DMU 75 monoBLOCK 2nd Generation is the stealth design. The cabin is made of dura- ble sheet metal, while flat – and thus ser- vice-friendly – panels offer a good view of the work area. CUSTOMER STORY – ROC FERTIGUNG24 GMBH The influence on aerodynamics and thus the drag coefficient is also relevant. “Many vehicles are equipped with prototypes from our production while still in the development phase and tested in a wind tunnel,” says Tobias Haug about ROC's function as a devel- opment partner. 14 monoBLOCK MACHINES IN 3-SHIFT OPERATION ROC serves a niche market with its products, which range from prototypes for development and show bikes for trade fairs, a wide range of products for well-known vehicle tuners and on through to the aftermarket. “We sell our own range of forged wheels under the ProLine Wheels brand”, adds Mario Schurr, commercial manager for ROC Fertigung24 and ProLine Wheels. Production does not go beyond small batches. “The high demand requires highly flexible and at the same time efficient production,” explains Lukas Betz, technical manager at the company. Flexible and productive manufacturing with DMU monoBLOCK machining centers The 5-axis simultaneous machining centers of the DMU monoBLOCK series have always combined flexibility and performance. DMG MORI has already installed more than 6,000 of these at customers, including ROC. “We need machines that on the one hand offer high machining throughput and on the other On 14 monoBLOCK machines, including 5 monoBLOCK 2nd Generation centers, ROC produces weight- optimized, high-end alloy wheels for sports cars through to electric vehicles. 16 TECHNOLOGY EXCELLENCE

CUSTOMER STORY – ROC FERTIGUNG24 GMBH 1 3 2 4 1. + 2. As a beta test customer, ROC put five DMU 75 monoBLOCK 2nd Generation centers through their paces. There is now a total 14 monoBLOCK machines in operation. 3. Thanks to the speedMASTER spindle rated at 20,000 rpm and 130 Nm, ROC benefits from both high machining throughput and an ability to mill filigree structures on the DMU 75 monoBLOCK. 4. With its construction of new forged wheels, ROC is also a development partner for car manufacturers. All-round support from DMG MORI Finance and DMG MORI Service In machining centers from DMG MORI, ROC has found an optimal solution and a reliable partner in all areas relating to manufactur- ing technology. “Above all, the uncomplicated leasing offer from DMG MORI Finance has made repeated investments easier”, recalls Tobias Haug. This has enabled ROC to grow steadily in line with rising demand. As the machining centers are in operation around the clock, the company relies on fast ser- vice. Lukas Betz is satisfied: “If malfunc- tions cannot be resolved via the hotline or my DMG MORI and the DMG MORI NETservice, we benefit from our proximity to the service in Leonberg.” Growth with DMG MORI Thanks to the good cooperation with DMG MORI, ROC is already planning further investments. However, the existing factory area will first have to be expanded to 2,100 m2. Tobias Haug is clear: “We will need this addi- tional space to drive our growth with addi- tional machining centers from DMG MORI.” ROC FERTIGUNG24 FACTS + 2016 founded in Freudenstadt + 28-strong team + Design and manufacture of high-quality forged wheels for automobile manufacturers, customisers and tuners ROC Fertigung24 GmbH Im Sulzhau 4 72250 Freudenstadt, Germany www.fertigung24.com « TECHNOLOGY EXCELLENCE 17

WORLD PREMIERE – DMF 300 | 11 WORLD PREMIERE 2023 FLEXIBILITY AS NEVER BEFORE THE NEW DMF 300 | 11 2-IN-1: PENDULUM MACHINING ENABLES SET-UP DURING PRODUCTION + Easy to install partition for creating two working areas + Optimal for robot automation LARGE WORKING VOLUME with travels X / Y / Z: 3,000 mm / 1,100 mm / 1,050 mm + 2-in-1: machining in 2 independent work areas MAXIMUM STABILITY due to one-piece cast iron machine bed and 3 linear guideways in the X-axis HIGH LONG-TERM THERMAL ACCURACY due to extensive cooling of the machine structure INNOVATIVE TOOL CHANGER with double gripper outside the work area MODULAR CONSTRUCTION with speedMASTER and powerMASTER spindles and a flexible table concept as a solution for all requirements in this machine class HIGH MILLING PERFORMANCE due to powerful spindles and HSK-A100 interface Even more flexible, even more powerful: New moving column design and maximum spindle power with HSK-A100 interface for a previously unattainable performance. Fabian Suckert Managing Director DECKEL MAHO Seebach 18 TECHNOLOGY EXCELLENCE CONTINUED SUCCESS STORY Y-axis 1,100 800 560 NEW: DMF 300 | 11 DMF 200 | 8 DMF 300 | 8 DMF 400 | 11 World premiere at EMO 2023 5 1 1 V M D 5 4 1 V M D 5 8 1 V M D X-axis 2,000 4,000

WORLD PREMIERE – DMF 300 | 11 MODULAR SYSTEM FOR MAXIMUM FLEXIBILITY + Extensive modular system for maximum flexibility and the ability to use the machine in different industries. + Maximum flexibility for 5-axis machining of workpieces up to ø 1,400 × 1,000 mm / 1,200 kg (C-axis) as well as multi-sided machining of workpieces up to 3,000 mm in length in the A-axis + Whether equipped with a fixed table, one or two integrated rotary tables, or a swiveling milling / turning table with up to 800 rpm and A- / C-axes: DMF offers countless solu- tions for every application + Comprehensive spindle portfolio with 15,000 rpm speedMASTER (111 Nm), high-torque 15,000 rpm speedMASTER (200 Nm)*, 20,000 rpm speedMASTER (130 Nm)*, 12,000 rpm powerMASTER (288 Nm)*. *option PATENTED TOOL CHANGER with double gripper outside the working area 3 linear guideways in the X-axis for maximum stability TECHNOLOGY EXCELLENCE 19

PRODUCTION EXCELLENCE FOR GREEN TECHNOLOGIES + Automated handling solutions for crystalline silicon wafers used in the production of solar panels + Production equipment for energy storage systems in e-mobility, e. g. for battery cell production or the assembly of battery modules CUSTOMER STORY – JONAS & REDMANN AUTOMATIONSTECHNIK GMBH SPECIAL-PURPOSE MACHINES FOR THE MANUFACTURE OF PHOTOVOLTAIC CELLS AND E-MOBILITY Jonas & Redmann Automationstechnik GmbH in Berlin was founded in 1989 as a service provider in the field of special machine construction. The demanding pro- jects all concern the automation of produc- tion in the solar panel industry, the medical sector, vehicle construction and battery manufacture. With 450 employees, Jonas & Redmann is a dedicated partner for its cus- tomers, from product conception through design and production to service. In order to be able to react quickly and flexibly, the company has built up its own machining department, which includes eight machine tools from DMG MORI. Jonas & Redmann has been working with products from this machine tool manufacturer since 1994. The latest model, a DMF 200 | 8, was procured for the high-precision machining of long pro- files, sheets and support frames. Customized automation solutions for e-mobility and the medical sector Automated production is the surest way to remain productive and competitive in a global market. “Such solutions are extremely complex, especially in high-tech industries”, explains Frank Polak, responsible for com- munications at Jonas & Redmann. “Depend- ing on the requirements of the products our customers manufacture, we design individual solutions that range from simple fixtures to complex handling and assembly systems to fully automated production lines.” Jonas & Redmann can implement even the most demanding projects within a year. In the founding years, the enormous upswing in photovoltaics shaped the day-to-day business. » The DMF 200 | 8 is used to manufacture long, high-precision profile components. 20 TECHNOLOGY EXCELLENCE

CUSTOMER STORY – JONAS & REDMANN AUTOMATIONSTECHNIK GMBH DMF 200 | 8 THE NEW MOVING COLUMN SERIES HIGHLIGHTS + Maximized rigidity due to 3 linear guideways in the X-axis + Constant milling performance due to consistent overhangs + Excellent surface quality and accuracy due to direct drives in the Y-axis and Z-axis, as well as integrated cooling + Maximum machining flexibility thanks to B-axis milling head with ± 120° swivel range + Large working area with travels of X = 2,000 / Y = 800 / Z = 850 mm + Patented and innovative tool changer, fast, collision-free and positioned behind the machine table for safety Video of the DMF 200 | 8: youtu.be/If8jUP8TjWo&t 22 TECHNOLOGY EXCELLENCE The manufacture of solar panels is one of the company's main business areas, says Frank Polak, alongside the medical sector, auto- motive engineering and the production of energy storage systems: “The strong growth in e-mobility has resulted in the latter two areas increasingly overlapping.” As a direct supplier to major manufacturers, Jonas & Redmann is involved in new development projects at a very early stage. Rapid response through in-house machining Jonas & Redmann procures a large proportion of components for the automated systems from suppliers. They are assembled at the headquarters in Berlin. This is also where final acceptance takes place. In addition, the company has set up its own machining facility. “It allows us to compensate for capacity bot- tlenecks and process urgent orders,” explains Yilmaz Öztürk, head of mechanical produc- tion. Machine tools from DMG MORI have been operating here reliably for many years, both for turning and milling, and include 5-axis DMU 50s and an NL 2000 for turning. DMF 200 | 8: Maximum and constant rigidity thanks to 3 linear guideways in the X-axis In 2021, extra capacity in the profile machin- ing area was needed. A large working area was required for the workpieces, which were long in many cases. DMG MORI had the right model in the product range with the DMF 200 | 8, which was new at the time. “Thanks to the 3 guideways in the X-axis, the new DMF center makes powerful, high pre- cision machining possible. This is consistent throughout the entire working volume”, says Yilmaz Öztürk, assessing the machine con- cept. With the speedMASTER spindle, which Patented and innovative tool changer, fast, collision- free and process-safe behind the worktable. achieves a rotational speed of 15,000 rpm, Jonas & Redman machines aluminum, steel and stainless steel as well as plastics. One reason for the outstanding rigidity of the DMF 200 | 8 is the one-piece gray cast iron machine bed, the 3 linear guideways in the X-axis and the previously mentioned consistent overhang in the Y-axis. A comprehensive range of cool- ing measures also ensures high, long-term thermal accuracy. Safe machining of long workpieces A highlight of the DMG MORI traveling col- umn concept is the innovative and unique tool changer behind the worktable. Yilmaz Öztürk adds: “This allows us to use the entire clamp- ing surface for entire frameworks without the risk of collision.” The DMF 200 | 8 also provides process safety due to its guide- ways, which are outside the working area. “Wear is therefore reduced to a minimum.”

CUSTOMER STORY – JONAS & REDMANN AUTOMATIONSTECHNIK GMBH In order to overcome production bottlenecks and respond efficiently to rush orders, Jonas & Redman relies on in-house mechanical manufacturing. Among other machines, an NL 2000, several DMU 50s and a new DMF 200 | 8 are in use. The Machine Protection Control (MPC 2.0) technology cycle completes the attributes of the DMF 200 | 8 by offering a high degree INNOVATIVE TOOL CHANGING OUTSIDE THE WORKING AREA of process safety. The aperture for loading lengthy components through the side panel is considered a bonus: “When we open it, we can clamp parts that are longer than the 2,300 mm table.” DMF – long-term chip removal optimization Jonas & Redman moved into a large new building two years ago in which all processes from design to manufacturing and assem- bly can be carried out even more efficiently. In this connection, the DMF 200 | 8 was an investment based on long-term metalcutting optimization. We want to press ahead with this: Yilmaz Öztürk says looking ahead: “We will gradually modernize our mechanical manufacturing with innovative solutions simi- lar to the DMF 200 | 8 to increase our capacity and particularly our productivity. We will defi- nitely also be taking a look at the new DMF 300 | 11 with its 1,100 mm Y-axis.” « JONAS & REDMANN AUTOMATIONSTECHNIK FACTS + Established in Berlin in 1989 + 450 employees + Design and manufacture of automated production lines for the solar panel industry, medical engineering, car manu- facturing and battery production Jonas & Redmann Automationstechnik GmbH Segelfliegerdamm 65 12487 Berlin,Germany www.jonas-redmann.com TECHNOLOGY EXCELLENCE 23

WORLD PREMIERE – CTX / CTX 350 WORLD PREMIERE 2023 CTX 350 FIRST STEP INTO A NEW GENERATION 8 % LONGER WORKPIECES IN A 17 % SMALLER FOOTPRINT Premium quality equipment for a long lasting investement – the new CTX 350 combines the best of the CTX and CLX series in universal turning. Dr. Eng. Claudio Merlo Managing Director GRAZIANO TORTONA S. R. L. 2.03 m HIGHLIGHTS 3.96 m Footprint: 8 m2 + Workpieces up to ø 320 × 540 mm and ø 65 mm bar capacity + Largest Y-axis in its class at 100 mm + 6-sided complete machining at main spindle (5,500 rpm / max. 192 Nm) and optional counter spindle (6,000 rpm / 62 Nm) + Highly energy efficient due to spindle drives with synchro technology + 12-position VDI 30 turret, up to 12,000 rpm ready for high pressure coolant + Long lasting accuracy due to linear scale and liquid cooled spindle drives + DMG MORI multitouch control panel with SIEMENS or FANUC 24 TECHNOLOGY EXCELLENCE

WORLD PREMIERE – CTX / CTX 350 INTEGRATED AUTOMATION SOLUTION + Autonomous loading and unloading + Compact solution for small diameter shaft unloading, also with bar loader + Easy flange handling + Parts dimension up to ø 100 × 125 mm (length) NEW TECHNOLOGY EXCELLENCE 25 NEW: VDI 30 GEAR DRIVE TURRET + Productivity: High milling speed up to 6,000 rpm (8,000 rpm optional) and up to 17 Nm / 8 kW + 100 % duty cycle in milling + Accuracy: High quality gears and air-oil lubrication for reduced temperature variation + Up to 40 bar coolant >> Disc type turret for tailstock lathe >> Star type turret for counter spindle lathe NEW: VDI 30 TURNSTAR TURRET (DIRECT DRIVE) + Speed: 12,000 rpm + Powerful: 24 Nm / 14 kW + Water-cooled built-in motor + Up to 80 bar coolant >> Option

PROCESS INTEGRATION C E T R NIC L A S E -TURN (F L L I M O S A R T L U ADDITIVE MAN G R INDING G E A R CUTTING D ) U F A C T U R I N G T U R N - M I L L 5-AXIS UNIVERSAL MILLING PROCESS INTEGRATION A U T O M ATION G I T IZ A TION D I L - T URN (FD) M I L U R N -MILL T AUTOMATION E A S URING M T R A SONIC L U G L R I N DING R C UTTIN G A G E For additional unattended or minimally- attended night and / or weekend shifts A S ERTEC DDITIV E M A NUFACT U R I A N G PH Cell 2000 (Up to 21 pallets and 2,000 kg handling weight) GREEN MODE GREEN TECH GREEN ECONOMY The process integration video: youtu.be/3vswqe1zqqY 8-IN-1 TECHNOLOGY INTEGRATION Higher utilization of a multi-function machining center instead of partial utilization of several simple machines 26 TECHNOLOGY EXCELLENCE

PROCESS INTEGRATION PROCESS INTEGRATION WITH DMG MORI EXTENDED SPINDLE HOURS EASY OPERATION ENERGY EFFICIENCY + Technology Integration + Automation + Technology Cycles + CELOS + GREENMODE + Additive Manufacturing DIGITIZATION + From CAD-CAM solutions and post-processors to simulation using Digital Twin + Adaptive in-process measurement Optimization of manufacturing processes through the feedback of measurement results + DMG MORI technology cycles for up to 60 % shorter programming time MATRIS Light gearSKIVING DMG MORI Digital Twin In-process Measurement + Energy- and emission-efficient operation + DMG MORI takes holistic responsibility + Technology Excellence for green technologies + 100 % climate neutral TOP 1 % OF MORE THAN 35,000 COMPANIES! TECHNOLOGY EXCELLENCE 27

PROCESS INTEGRATION: MILL-TURN (FD) MILL-TURN (FD) TURNING AT UP TO 1,200 rpm ON 5-AXIS MILLING MACHINES + 100 % MILLING: speedMASTER spindles up to 20,000 rpm, powerMASTER spindles up to 430 Nm or 5X torqueMASTER up to 1,800 Nm + 100 % TURNING: FD drives with Direct Drive technology up to 1,200 rpm and workpieces up to ø 5,000 mm and 35,000 kg + Exclusive software & technology cycles, e. g. grooving, undercutting, chip breaking, threading and imbalance detection, control and monitoring + In-process measuring: Storage, output and transfer of measurement data + Automation: Availability of all 5-axis automation solutions for the mill-turn machines AVAILABLE FOR: + NMV + DMU eVo + monoBLOCK + H-monoBLOCK + DMF + duoBLOCK + Portal MILL-TURN (FD) AND TURN-MILL – UP TO 300 % MORE PRODUCTIVITY 1 2 3 4 5 Machine 1 Turning Conventional machining process with single-purpose machines Setting up Reclamping Turning Setting up Machine 2 Milling Drilling Thread 300 % productive more Complete machining process Turning Setting up* Reclamping* Milling Turning Drilling Threading Unloading 1 2 3 4 Machine 1 28 TECHNOLOGY EXCELLENCE

PROCESS INTEGRATION: TURN-MILL TURN-MILL 6-SIDED COMPLETE MACHINING INCL. TURNING AND 5-AXIS MILLING + 100 % TURNING: Up to ø 1,070 mm turning diameter for machining large workpieces up to 6,000 mm in length + 100 % MILLING: Up to 660 mm in the Y-axis and an ultra-compact and patented compactMASTER turn-mill spindle up to 20,000 rpm or 220 Nm (NT: turning-milling spindle up to 12,000 rpm or 302 Nm) + 100 % TOOLS: Up to 180 tools for maximum flexibility in machining and short set-up times + Exclusive software & technology cycles, e. g. 5-axis simultaneous machining for milling free-form surfaces, grooving, undercutting, chip breaking, threading etc. + In-process measuring: Multidirectional workpiece measurement as well as tool measurement and drill breakage control AVAILABLE FOR: + CLX TC + NTX + CTX beta TC (4A) + CTX gamma TC + NT 6 7 8 9 10 Machine 3 Setting up Reclamping Milling Drilling Thread Setting up Precision turning Unloading Complete machining: _ One machine _ Four machining steps 300 % more productive Conventional process: _ Three machines _ Ten machining steps *not required with turning & milling machines > 25 YEARS OF EXPERIENCE IN MILL-TURN / TURN-MILL APPLICATIONS TECHNOLOGY EXCELLENCE 29

PROCESS INTEGRATION: MILL-TURN DMC 210 FD 5-AXIS MILLING AND TURNING IN A SINGLE SET-UP + Workpieces up to ø 2,500 × 1,460 mm and 4,000 kg + Turning at up to 250 rpm + Integrated grinding possible + powerMASTER spindles up to 12,000 rpm and 430 Nm or 5X torqueMASTER spindles with up to 1,800 Nm + High rigidity for maximum cutting capacity + Comprehensive cooling for high, long-term precision + Wide range of automation solutions – also retrofittable A video of the Portal series can be found at: youtu.be/0yFKaCn9soo 30 TECHNOLOGY EXCELLENCE CLOSE TECHNOLOGY PARTNERSHIP FOR CONTINUOUS GROWTH

CUSTOMER STORY – KELLER TECHNOLOGY CORPORATION Keller Technology Corporation's (KTC) long history began in 1918 in Buffalo, New York, with the manufacture of polishing machines and the offer of manufacturing services. Now, managed by the 5th genera- tion, the company has continued to expand into new industries, as well as establishing locations in Charlotte, North Carolina and South Korea. Approximately 200 employees are responsible for manufacturing complex precision components and turnkey technol- ogy solutions for customers in demanding sectors such as medical and semiconductor. KTC has been partnering with DMG MORI since 2001. Six 5-axis simultaneous machin- ing centers have already been installed, including three DMC models with automated pallet systems and a DMC 210 FD providing both milling and turning capabilities. Countering competitive pres- sure with process integration From development to production to assem- bly – in a clean room if required – KTC is a competent partner for customers in the most demanding industries. “Our offerings range from machining a single precision component, such as a vacuum chamber, to building integrated manufacturing solu- tions for virtually any industry,” says Mark Keller, Vice President Operations, summa- rizing the range of services. Intense com- petitive pressure in the global marketplace requires highly efficient processes, he adds. “The most important pillars for this are our highly skilled employees coupled with innovative technologies and manufacturing processes.” Expanding into new industrial sectors thanks to 5-axis milling With broad manufacturing capabilities including welding and machining, KTC can respond flexibly to new orders. The first DMG MORI machine was purchased in 2001, but the partnership really started to take off during the transition to direct sales and ser- vice from our factory. As Mark Keller recalls: “Our expansion into scientific research equipment, the medical sector and contin- ued growth in the semiconductor industry required investment in new machining tech- nology. We were looking for a partner that would support our growth in the long term with 5-axis machine tools. » Keller Technology ownership group consisting of (L – R) 4th generation siblings Michael Keller and Kathie Keller, 5th generation siblings, Scott Keller, Elizabeth Keller, and Mark Keller. TECHNOLOGY EXCELLENCE 31

PROCESS INTEGRATION: MILL-TURN In DMG MORI, we have found the perfect partner. In terms of precision, reliability, control technology, automa- tion options, and customer support, DMG MORI has the optimal product range. Mark Keller Vice President Operations Keller Technology Corporation 1 2 1. 5-Axis capability provides the ability to machine complex geometries with few set-ups and reclampings. 2. Many complex parts require numerous tools. KTC’s machines all utilize large magazines. Here a 303 tool, 5 wheel, HSK-100 magazine. Machining our components on horizontal and vertical 3- or 4-axis machining centers would be far too time-consuming due to the necessity for multiple set-ups and reclamp- ings. The 5-axis technology not only saves time but also reduces the opportunity for inaccuracies.” Competitive advantage through automated production After the DMU 125 P, KTC has to date pur- chased two DMC 160 U duoBLOCKs, one DMC 125 U duoBLOCK, two DMC 210 Us and one DMC 210 FD system, all with pallet changers – so set-up and production can be performed simultaneously, providing maximum utilization. In addition, the two DMC 210 Us have a 5-position round pallet storage system (RPS 5) and the DMC 160 U duoBLOCK has a 6-position round pallet storage (RPS 6). Mark Keller adds: “This allows us to utilize the machines lights-out, unmanned overnight and during the weekend, so 24/7 operation is possible.” Process reliability thanks to high repeatability Steve Ziff, Machine Shop and Programming Manager, explains why the duoBLOCK and portal series were chosen again and again for their productivity: “The large work area allows us to machine large and complex com- ponents almost completely. It has become even more economical thanks to automated production.” Another aspect, he says, is the high accuracy requirements of the compo- nents. “For example, when we machine large vacuum chambers, precision is crucial.” With the stable duoBLOCK and portal models, KTC DMC 210 FD: THE NEXT LEVEL OF COMPLETE MACHINING WITH 5-AXIS MILLING AND TURNING 32 TECHNOLOGY EXCELLENCE

CUSTOMER STORY – KELLER TECHNOLOGY CORPORATION 3 4 3. Multiple pallets and 5-axis capability allow 24/7 lights out operation. 4. DMG MORI USA Area Sales Manager, Lonny Lewis, and KTC Programming and Machine Shop Manager, Steve Ziff, showing the use of DMG MORI Messenger machine monitoring. achieves impressive repeatability. This con- tributes to process reliability, especially in automated production. The latest installation at KTC is a DMC 210 FD. After many years of experience with 5-axis simultaneous machining centers, the mill- turn center is another step toward process integration. “We are able to mill components up to ø 98.4″ (2,500 mm) in diameter in 5 axes and perform turning operations on the same machine,” explains Steve Ziff. Since this elim- inates reclamping operations, additional pre- cision is ensured. 85 % spindle utilization with digitization One of KTC’s major projects is digitization throughout the manufacturing process. To implement the necessary digital and con- nectivity platforms, the company has part- nered with Tulip. “After an extensive search to identify a partner for this project, Tulip was the clear choice due to its partnership with DMG MORI and its array of applications to help interconnect our manufacturing processes – from receipt of order through to shipment to customer,” explained Mark Keller. Additionally, system monitoring is carried out via DMG MORI Messenger. In the event of a malfunction, downtime can be minimized. In total, KTC achieves a spindle utilization rate of 85 % on a 365 day 24/7 schedule. Working together in a spirit of trust to create manufacturing solutions A very trusting relationship has developed between KTC and DMG MORI as a result of the partnership that has grown over time. “Our local factory-direct sales representa- tive stays close and knows our requirements very well. This assures us of the best man- ufacturing solutions and support,” is how Mark Keller assesses the cooperation. In DMG MORI, they found a perfect partner. “In terms of precision, reliability, control tech- nology, automation options, and customer support, DMG MORI was the ideal choice. It has positioned us well to remain competitive far into the future.” « KELLER TECHNOLOGY CORPORATION FACTS + Keller Technology Corporation (KTC) was founded in 1918 as the Duplex Buffing Machine Company in Buffalo NY + More than 200 employees for contract manufacturing of high-complexity electro- mechanical equipment, systems, and assemblies + Focus on complex semiconduc- tor equipment, medical capital equipment, and hardware for science and energy research + Facilities in Buffalo – New York, Charlotte – North Carolina and affiliates in South Korea Keller Technology Corporation 2320 Military Road Tonawanda, 14150 New York www.kellertechnology.com TECHNOLOGY EXCELLENCE 33

PROCESS INTEGRATION: MILL TURN 6-SIDED TURN-MILL COMPLETE MACHINING IN MOLD MAKING All information about the NTX at: ntx.dmgmori.com Part of a high precision bottle mold manufactured on one of the three NTX 1000s. 34 TECHNOLOGY EXCELLENCE SET Mühendislik Sanayi ve Ticaret Ltd. Şti from Istanbul, with its owners Mr. Celalettin Aydemir (Senior Mechanical Engineer) and Ms. Hale Gürçay (Chemical Engineer), has been an experienced partner to the glass industry for more than 30 years, particularly for the manufacture of molds and acces- sories for so-called individual section (IS) machines. Well-known customers trust the quality of SET's work. Integrated 5-axis and 6-sided precision machining on three NTX 1000 Turn & Mill centers is regarded as the key to the company's success. Comprehensive manufacturing and full service “We manufacture every mold and each com- ponent in-house with maximum precision and full traceability in order to achieve certified fulfillment of the rigorous requirements of our international customers,” reports man- aging director Ergun Tanaçan. In this con- text, he is proud of the team of employees, which exploits the potential of the innovative process chain perfectly at all times thanks to comprehensive staff training. Tanaçan then mentions the full service mentality of his company as another pillar of the business success. Integrated process chain for glass molds The customer only has to provide the 3D model of the end product and the technical specifi- cation of the IS system. All other aspects of the manufacturing process for hollow glass mold production are then the responsibility of SET. This includes the production of the technical drawings and NC programming with simulation, as well as the subsequent precision machining and the comprehensive quality assurance. Three NTX 1000 machines for producing complex glass molds The manufacturing process chain of SET currently includes around 40 CNC machines for metalcutting, coating, engraving and polishing. The core of the manufacturing operation consists of several machines from DMG MORI, including three NTX 1000 Turn & Mill precision centers for 6-sided com- plete machining.

CUSTOMER STORY – SET MÜHENDISLIK SANAYI VE TICARET LTD. ŞTI SET has also recently significantly extended its repertoire in the laser texturing area with a LASERTEC 45 Shape, while the area of classic universal turning has been reinforced with an NLX 2500 | 700. Turnkey project for quick commissioning The example of the three new NTX 1000 machines, which were ordered by SET as a turnkey project, shows just how compre- hensive its trust in DMG MORI as an excel- lent partner for machining has become. In addition to the machine, DMG MORI has also developed and implemented the entire technology solution from the machine to the tools and the programming in Japan. “The NTX 1000 machines then smoothly moved into 2 to 3 shift operation within our company within a few days, since when they have been operating problem-free”, reports Ergun Tanaçan. Continuous accuracy and reliability As far as the managing director is concerned, this high degree of reliability is evidence of the outstanding mechanical engineering skill of the Japanese supplier. He explicitly refers to the highly rigid machine bed and the roller guideways, and also praises the thermosymmetrical headstock with integral coolant circulation. “This all but eliminates temperature-related fluctuations, which is vital for our precision requirements”, says Ergun Tanaçan. NTX 1000 – EXCEPTIONAL SURFACE FINISHES UP TO Ra 0.5 µm Tanaçan also pays tribute to the performance of the 20,000 series compactMASTER milling spindle, whereby he is equally enthusiastic about the cutting performance as he is about the impressive surface finish. “The surface quality is the most important criterion with glass molds, because it directly influences the quality of the final products.” The high- precision CNC machines from DMG MORI can reliably produce surfaces up to Ra 0.5 μm in 5-axis operation. NTX 1000: Productive Turn & Mill Complete Machining As well as the surface quality, the com- plexity of the glass molds is a challenge during machining. Ergun Tanaçan refers to the free-form surfaces: “We are reliant on 5-axis simultaneous machining to do this.” The compactMASTER milling spindle turns the NTX 1000 into a versatile 6-sided com- plete machining center. “Production in a single clamping removes the need for manual reclampings. This avoids the poten- tial for mistakes and throughput times are considerably shorter.” The NTX 1000 therefore makes a significant contribution to increasing productivity. Digital monitoring for maximum machine availability SET monitors the entire machining of the glass molds in order to minimize stoppage times. “Since we know the status of every machine, we are always in a position to react quickly if there is a problem anywhere”, says Ergun Tanaçan about the benefits of digital monitoring. A high degree of machine avail- ability is essential for economical production. “The outstanding availability of the local service from DMG MORI is an important aspect in this respect,” LASERTEC 45 Shape for laser texturing of surfaces SET wants to continue its success story into the future with innovative manufac- turing technologies. By way of an example, Ergun Tanaçan refers to the LASERTEC 45 Shape, which is representative of the pursuit of innovation and continuous improvement in added value for customers. “Laser textur- ing of three-dimensional free-form surfaces has opened up completely new perspectives in surface structuring”, summarizes an impressed Tanaçan. “It allows us to produce any required surface within a very short time and reproducibly, without the use of etching, which is harmful to the environment and health” says Ergun Tanaçan, who gives a glimpse into the future: “We plan to automate our manufacturing with robots together with DMG MORI.” « The NTX 1000 machines make 6-sided complete machining of our molds possible – with surface finishes of up to 0.5 µm. Ergun Tanaçan Managing director of SET Mühendislik Sanayi ve Ticaret Ltd. Şti SET MÜHENDISLIK SANAYI VE TICARET LTD. ŞTI FACTS + Established in 1991 in Istanbul + SET designs and manufactures molds and accessories for the glass industry + Availability of a complete product range for IS + More than 100 employees and 40 CNC machines covering more than 8,000 m2 in two modern production facilities SET Mühendislik Sanayi ve Ticaret Ltd. Şti İstanbul Deri OSB Yan Sanayi Cad. No: 27 34956, İstanbul / Turkey www.seteng.com TECHNOLOGY EXCELLENCE 35

PROCESS INTEGRATION: GRINDING 5-IN-1: TURNING, MILLING, GRINDING COMPLEX MACHINING – SIMPLE, PRECISE AND QUICKLY REALIZED + Turning, milling, grinding and measuring in one set-up + Process reliability and cost-effectiveness due to elimination of special machines and reduced grinding allowance + Grinding cycles for internal, external & surface grinding, polygon & oval grinding, as well as dressing cycles + Easy dressing and optimized start-up with the help of structure- borne sound sensors mounted on the machine structure + High surface quality through integration of grinding technology + Intuitive and 60 % faster programming thanks to menu guidance – DMG MORI technology cycles A video about turning, milling and grinding: youtu.be/WxF-grFCyR0 Ra up to 0.1 µm Rz up to 0.8 µm Roundness < 5 µm IT5 for ø > 30 mm WORM SHAFT Dimensions: ø 175 × 380 mm Material: 16MnCr5 Carrying out grinding in the same clamping maximizes precision and provides the best finish quality with optimal cost- effectiveness. 65 % LESS THROUGHPUT TIME Machine 1 Machine 2 Machine 3 Conventional process: 3 single-purpose machines Turning Setting up Reclamping Milling Setting up Grinding Unloading With CTX TC – 1 machine instead of 3 Turning Milling Grinding Unloading Conventional manufacturing = 123 min. CTX TC = 42 min. > 65 % more productive Machine 1 36 TECHNOLOGY EXCELLENCE

PROCESS INTEGRATION: GEAR CUTTING + GEAR CUTTING + MEASURING EXTERNAL & INTERNAL GEAR UP TO ø 3,200 mm AND GEAR QUALITY > 5 + Maximum flexibility Demand-driven utilization of machines for gear cutting in addition to milling and / or turning + Fast Through menu-guided input of the gear parameters + Simple Automatic calculation of the NC program based on the gear parameters + Retrofittable Pure software solution – integration in new and existing machines + DMQP Always the optimal tools from our cooperation partners gearSKIVING – up to 8 times faster than gear shaping A video on gear cutting on 5-axis milling, mill-turn and turn-mill machines: youtu.be/fPTL1hlMZkQ gearMILL – Gear cutting on standard machines with standard tools ≥ MODULE 3 CTX TC – GRINDING TECHNOLOGY ON TURNING-MILLING MACHINES DMU / DMC FD – GRINDING TECHNOLOGY ON MILL-TURN MACHINES + Grinding cycles for internal, external and surface + Grinding cycles for internal, external and surface grinding, dressing cycles, as well as structure-borne noise sensor technology for wheel approach and dressing grinding, as well as surface grinding of long components + Dressing cycles, as well as structure-borne noise + Off-center as well as polygon & oval grinding + Fully integrated measuring device for relative and absolute LIVE measurement during grinding, measure- ment repeatability up to 0.8 μm sensors for wheel approach and dressing + Internal coolant system nozzle unit optionally available for best possible flushing of the grinding gap AVAILABLE FOR AVAILABLE FOR CTX beta TC, CTX beta TC 4A, CTX gamma TC DMU / DMC monoBLOCK, DMU / DMC duoBLOCK, DMU / DMC Portal TECHNOLOGY EXCELLENCE 37

PROCESS INTEGRATION: GEAR CUTTING We can machine gears completely on a single machine with maximum precision with the DMU 80 FD duoBLOCK. Akihiro Nakazato President of NAKAZATO GEAR INDUSTRY NOTHING IS IMPOSSIBLE – EFFICIENT MANUFACTURING THANKS TO PROCESS INTEGRATION Process integration for complete machining on a single platform With the aid of this technology, NAKAZATO GEAR INDUSTRY uses advanced machining methods without the need for special gear cutting machinery. “The introduction of the 5-axis Mill & Turn center from DMG MORI allows us to integrate all processes in one machine and realize more productive manu- facturing processes”, says company president Akihiro Nakazato. The SIEMENS controller provides a high degree of synchronization accuracy. “This allows us to machine gears to an accuracy which was previously unthink- able.” Since a single 5-axis Mill & Turn center can machine an entire workpiece, there are no repeated set-ups and machining times are reduced considerably. NAKAZATO GEAR INDUSTRY is a Japanese manufacturer established in 1969, with headquarters in Kawaguchi City (Saitama prefecture). The company's wide range of technical knowledge ranges from proto- type manufacturing to mass production of special gears and complex components for rail, aerospace, semi-conductor and indus- trial machinery sectors. The portfolio of NAKAZATO GEAR INDUSTRY also includes the manufacture of gears for electric vehi- cles and drive gears for high-speed trains. The company's strength lies in high-preci- sion machining in short lead times. A high production standard is made possible by machining technology that has been opti- mized over many years and state-of-the-art machine capacity. Innovative gear cutting technologies NAKAZATO GEAR INDUSTRY carries out pioneering work in the research of gear skiving, a highly productive method that is superior to conventional gear cutting. In 2013 and 2015, NAKAZATO GEAR INDUSTRY received an award for its innovative research from the Japanese Ministry for Business, Trade and Industry, and was included in the “Monozukuri” research program for small and medium-sized companies. The company continues to research and develop innovative technologies for gear production in collab- oration with universities and has become a trustworthy business partner to many customers. Economical gear production on DMG MORI 5-axis Mill & Turn center Previously, NAKAZATO GEAR INDUSTRY used a combination of turning centers, machining centers and special gear cut- ting machines to manufacture gears. The machining processes were distributed over several platforms, so frequent set-ups and special tools were required for each type of gear. NAKAZATO GEAR INDUSTRY invested in a DMU 80 FD duoBLOCK with the goal of increasing productivity. The 5-axis Mill & Turn center from DMG MORI also has the exclu- sive DMG MORI gearMILL technology cycle. 38 TECHNOLOGY EXCELLENCE

CUSTOMER STORY – NAKAZATO GEAR INDUSTRY 2 3 1. + 2. The gearMILL technology cycle makes gear machining with universal tools possible. 1 3. The DMU 80 FD duoBLOCK 5-axis Turn & Mill machine can replace several turning centers, milling centers and gear cutting machines. DMG MORI technology cycles for efficient gear manufacturing on 5-axis Mill & Turn and Turn & Mill machines The use of the DMG MORI gearMILL technol- ogy cycle has proven to be extremely bene- ficial for NAKAZATO GEAR INDUSTRY, says Akihiro Nakazato: “It allows us to use uni- EFFICIENT GEAR MANUFACTURING WITH DMG MORI TECHNOLOGY CYCLES versal tools such as milling cutters including end mills for gear machining. We can keep our tool costs down and deliver products faster without the use of special tools.” A DMG MORI technology cycle is also used on the DMG MORI CTX beta 1250 TC Turn & Mill center. “gearSKIVING provides quick and easy programming by conversational con- trol.” The possibility of using universal tools for gear cutting has also given NAKAZATO GEAR INDUSTRY the flexibility to fulfill other machining requirements. The tech- nology cycles for gear machining can easily be programmed by entering the component parameters. Nothing is impossible The versatile machine tools from DMG MORI and the gearMILL and gearSKIVING technol- ogy cycles provide a high degree of produc- tivity and accuracy in the manufacturing of gears. These results led to NAKAZATO GEAR INDUSTRY installing another Turn & Mill center from DMG MORI in 2021 in the form of an NTX 2000 2nd generation. The manufac- turer constantly develops technological inno- vations – such as a new approach for skiving worm gears. Akihiro Nakazato talks about his visions for the future: “We never say that something is impossible in our company. We are always determined to find a way.” NAKA- ZATO GEAR INDUSTRY will also endeavor to achieve further growth in the future and develop new technologies in order to make a contribution to society. “We will continue to deliver high-quality products quickly in order to keep our customers satisfied.” « NAKAZATO GEAR INDUSTRY FACTS + Established in 1969 as a gear manufacturer + From prototype to series manufacture of special gears and complex molded parts for railway vehicles, aircraft, semiconductor equipment and industrial machinery + Pioneer in gear skiving research; uses newly developed machining methods in its own production NAKAZATO GEAR INDUSTRY Minamihatogaya 3 – 23 – 13 Kawaguchi City Saitama 334 – 0013, Japan www.nakazatohaguruma.com TECHNOLOGY EXCELLENCE 39

PROCESS INTEGRATION: GEAR CUTTING NZ – DUE, TRE & QUATTRO HIGHLY PRODUCTIVE MACHINING OF COMPLEX PARTS + Bar capacity up to ø 72 mm, chuck parts up to ø 250 mm + 2 machine bed sizes – Short Version for workpieces up to 740 mm – Long Version for workpieces up to 1,290 mm + Up to 4 positions for turrets – 80 mm Y-Axis at every position – −10° +100° B-axis in all 4 positions possible + TWIN spindle on the Z-axis with ø 65 mm capacity – Steady Rest – hydraulic – Swisstype function with guide bush up to 5,000 rpm – Turning function with up to 4,000 rpm and 60 Nm (100 % DC) + Automation – Customized automation solutions, e. g. bar loader, integrated pick-up unit or robot + 19″ DMG MORI SLIMline touch screen control panel with FANUC 30iB (400 V version) GEAR CUTTING < 17.8 m2 FOOTPRINT INCLUDING 4 m BAR LOADER E-Mobility ROTOR SHAFT Dimensions: ø 60 × 350 mm Material: Steel (1.0601) Processing time: 100 sec. gearHOBBING + Gears up to MODULE ≤ 2.5 + For spur gears, helical gears and worm gears + Tool life maximized by offsetting the cutter + Quality IT 7 possible gearSKIVING + Gears up to MODULE ≤ 1.5 + Short processing times, up to 8 × faster than shaping + Straight and helical external or internal spur gears and splines + Quality IT 7 possible 40 TECHNOLOGY EXCELLENCE

NZ SERIES – 10° + 100° TS B-AXIS + In all 4 positions possible + −10° / +100° swivel range >> Standard tools instead of special angle cutters >> 5-axis simultaneous operation possible TWIN-SPINDLE TS + Two independent work areas for 6-sided complete machining – Turning function with up to 4,000 rpm and 60 Nm (100 % DC) – SWISSTYPE function with guide bush up to 5,000 rpm – Steady rest 5-AXIS SIMULTANEOUS MACHINING WITH 2 B-AXES Medical BONE PLATE Dimensions: 18 × 54 × 4 mm Material: Stainless Steel (1.4401) Processing time: 720 sec. DEEP HOLE DRILLING UP TO 450 mm + 450 mm maximum length + ø 1 to 50 mm diameter + 150 bar maximum coolant supply TECHNOLOGY EXCELLENCE 41

PROCESS INTEGRATION: DED hybrid – ADDITIVE MANUFACTURING DED hybrid MILLING, TURNING AND ADDITIVE MANUFACTURING ON 5-AXIS MILLING AND TURN-MILL MACHINES HIGHLIGHTS + Automatic exchange of the laser head via shuttle; CNC-controlled without manual intervention + 5-axis material deposition with up to 1 kg build-up rate per hour (depending on material) + Fiber-guided IR diode laser with 3,000 W power as standard (optional with blue wavelength – 450 nm and 2,000 W power) + AM Assistant for high process reliability and holistic traceability, powder feed rate sensor and automatic powder calibration + Integrated thermal imaging camera for monitoring the entire working area + Adaptive process control and constant monitoring of the working distance + SIEMENS NX: Hybrid CAD / CAM-module for additive and subtractive programming NEW BLUE LASER FOR HIGHLY REFLECTIVE MATERIALS, E. G. COPPER NTX / NT & DED hybrid TURNING, MILLING AND ADDITIVE MANUFACTURING ON 5-AXIS TURN-MILL MACHINES + LASERTEC 3000 DED hybrid – workpieces up to ø 670 × 1,519 mm + LASERTEC 6600 DED hybrid – workpieces up to ø 1,010 × 3,702 mm + Tool magazine for up to 3 different AM laser nozzles + 6-sided complete machining of components at main and counter spindles with subsequent welding of the assembled parts Video of the LASERTEC 3000 DED hybrid: youtu.be/pVscq6cFu4I 42 TECHNOLOGY EXCELLENCE

PROCESS INTEGRATION: DED hybrid – ADDITIVE MANUFACTURING monoBLOCK & DED hybrid MILLING AND ADDITIVE MANUFACTURING ON 5-AXIS UNIVERSAL MILLING MACHINES + LASERTEC 65 DED hybrid – workpieces up to ø 500 × 400 mm / 600 kg + LASERTEC 125 DED hybrid – workpieces up to ø 1,250 × 745 mm / 2,000 kg + Milling: speedMASTER spindles up to 20,000 rpm and 130 Nm + Mill-turn (FD) option for the LASERTEC 65 DED hybrid hybrid for integrated turning up to 1,200 rpm Video of the LASERTEC 125 DED hybrid: youtu.be/ruTo9hIYQGw Our worn dies are traditionally repaired via tungsten inert gas (TIG) welding and only last an average of 20.8 % of the number of cycles of the original die before another repair is needed. Dies repaired now by LASERTEC 65 DED hybrid result in the same life as the original die. Mark Brown Die Maintenance and Die Making Manager Rocket nozzle AEROSPACE Material: CuNiSiCr + Inconel 625 Dimensions: ø 300 × 250 mm Twin-channel heat exchanger ENERGY Material: CuAL10 / 316L Dimensions: ø 200 × 250 mm Crankshaft BOATS & SHIPS Material: cobalt alloy Dimensions: ø 600 × 3,200 mm Rocket Propulsion AEROSPACE Material: SUS316L Dimensions: ø 450 × 470 mm TECHNOLOGY EXCELLENCE 43

AUTOMATION GLOBAL LEADER IN AUTOMATION: 13 PRODUCT LINES AND 57 PRODUCTS SET-UP TIME TURNING G N I L D N A H E C E I P K R O W G N I L D N A H T E L L A P Robo2Go Turning / Vision Robo2Go Milling Robo2Go Max MATRIS Light SR (WASINO) IMTR (NTX 1000) MILLING WH Cell 1 PH Cell 2000 / PH Cell 300 PH Wheel 3 AWC (NMV / CMX V) RPS 2 PH 150 PH 50 MACHINE-SPECIFIC UNIVERSAL (1 MACHINE) 44 TECHNOLOGY EXCELLENCE

CTS – CENTRAL TOOL STORAGE (design as wheel or rack magazine) AUTOMATION DMG MORI CELL CONTROLLER LPS 4 MATRIS GX / GX T WH-AMR LPP CPP PH Cell Twin SCALABLE (≥ 1 MACHINE) 1 DMP, CMX V, CMX U, DMU, DMU eVo, LASERTEC 2 NHX, DMC H linear, H-monoBLOCK, monoBLOCK, duoBLOCK, Portal 3 DMC 65 monoBLOCK PH-AGV TH-AGV COMPLEXITY TECHNOLOGY EXCELLENCE 45

CUSTOMER STORY – SHINWA CO., LTD. The “muraco” brand was created by Japanese manufacturer SHINWA CO., Ltd. It specializes in sophisticated outdoor products such as the “SATELLITE FIRE BASE”. MORE PRODUCTIVITY BY MEANS OF 5-AXIS MACHINING AND AUTOMATION OF ITS MACHINES SHINWA CO., Ltd. was established in 1974 as a machining company and has its head- quarters in Sayama City, in the Saitama pre- fecture. With its many years of experience in machining, SHINWA now manufactures not only metal components for machine tools, but also products for its own “muraco” brand. The innovative and sophisticated design of the fledgling outdoor brand is very popular. The product range already consists of 200 products. SHINWA places considerable value on quality. The accuracy is within the range of tens of microns in the manufacturing of high-precision machine tool components. The same claim applies to the globally recognized “muraco” prod- ucts. They stand for a long service life and ease of use. 46 TECHNOLOGY EXCELLENCE Lower set-up costs and shorter through- put times by means of 5-axis machining Due to its high-variety, small series pro- duction of machine tool components, purchased a 5-axis DMU 50 3rd generation center from DMG MORI for productive pre- cision machining. In this way, the company succeeded in integrating the machining pro- INCREASED MACHINE UTILIZATION BY RETROFITTING MATRIS LIGHT TO EXISTING MACHINES SHINWA was faced with the challenge of reducing time-consuming set-up times. At the same time, mass production for the “muraco” product range required an effi- ciency increase on the shop floor. In order to minimize the set-up cost during the pro- duction of small series, in 2020 SHINWA cesses for complex parts in a single work area and reduced throughput times consid- erably. More demanding machining was also made possible by using 5-axis technology. »

1 2 1. NLX 1500 turning center and MATRIS Light from DMG MORI are used to machine the components of the SATELLITE FIRE BASE. 2. The MATRIS Light looks after automatic workpiece handling overnight. This makes unmanned night shifts and more productive machining possible. There are many ways of increasing the efficiency of machine operation. We have found the best solution for us with MATRIS Light. It has allowed us to minimize set-up and other machine stoppage times and extend production in unmanned night shifts. Takuya Murakami President of SHINWA CO., Ltd. CUSTOMER STORY – SHINWA CO., LTD. MATRIS LIGHT HIGHLY FLEXIBLE & COLLABORATIVE AUTOMATION FOR WORKPIECES UP TO 12 kg + Freely movable workpiece handling, incl. robot and storage area on a trolley – Workpieces up to 12 kg or 5 × 2 kg with double gripper – No infrastructure changes – No safety fence necessary – 600 × 900 mm footprint + Collaborative robots, set-up time < 5 minutes* – Direct teaching without robot knowledge – Easy connection via Ethernet + Expansion (option) (2-position storage for – Storage for up to 64 workpieces max. 36 as standard) – Blow-off device – Measuring system and quality check – etc. + Available for 21 machines – TURNING: NLX 1500, 2000, 2500 / ALX 1500, 2000, 2500 / NTX 500, 1000, 2000, 2500 / NZX 1500, 2000, 2500 – MILLING: CMX 600, 800, 1100 V / i 30 V / NHX 4000 / CMX 50 U / DMU 50 / DMU 40 eVo Regarding other machines, send an inquiry to our sales representative. *When the optional tag position correction function is selected or when the machine / workpiece set-up is already concluded TECHNOLOGY EXCELLENCE 47

CUSTOMER STORY – SHINWA CO., LTD. DMU 50 BESTSELLER! > 10,000 DMU 50 INSTALLED WORLDWIDE + Swiveling Rotary Table for 5-Axis Simultaneous Machining – Table load up to 300 kg – Swivel of the B-axis –35° / +110° for excellent flexibility – Cooled table bearings for maximum precision + 5-Axis Machining with up to 20,000 rpm – speedMASTER 15,000 rpm with 21 kW and 111 Nm in basic version – speedMASTER 15,000 rpm with 46 kW and 200 Nm optionally available – speedMASTER 20,000 rpm with 35 kW and 130 Nm optionally available + High Quality for up to 5 µm Precision – Comprehensive cooling concept for excellent long-term precision – One-piece machine bed – Direct ballscrew drives – Linear scales in all axes Visit our online configurator: configure.dmgmori.com 48 TECHNOLOGY EXCELLENCE MATRIS Light as a simple solution for automating existing machines In the following year, SHINWA also invested in the MATRIS Light from DMG MORI. Since then, the robot-based automation system has been used to increase mass production effi- ciency for “muraco” products. The MATRIS Light is a simple solution for automating existing machines – particularly in tight pro- duction areas with a fixed layout. All the oper- ators have to do is place the MATRIS Light in front of the required machine and carry out a quick set-up. Automated workpiece handling can then begin. More efficiency by means of automation and process integration The MATRIS Light is the optimum starting point for automation for DMG MORI custom- ers, since it can be easily retrofitted to numer- ous DMG MORI machines. At SHINWA, the MATRIS Light operates with an existing NLX 1500. It automatically takes care of the loading and unloading of workpieces and carries out unmanned operations overnight. By introducing a 5-axis machining center and a robot system from DMG MORI, SHINWA made both its high-variety, small series production and its mass production more efficient. Automation for minimizing stoppage times “We place a great deal of value on minimizing machine stoppage times – during loading and unloading of workpieces, set-ups, breaks and night-time operation. There are many situa- tions in which conventional machines cannot work. The introduction of MATRIS Light has allowed us to make use of idle times such as these for additional machine up-time”, says Takuya Murakami, president of SHINWA CO., Ltd. He is also satisfied with the continuous overnight production: “It is a great feeing to go home and know that the robot will keep production running overnight.” Takuya Murakami also explains why the decision was made to go with DMG MORI: “We have used DMG MORI machinery for quite some INTO THE FUTURE WITH PROCESS INTEGRATION AND AUTOMATION time, and already trusted their rigidity and accuracy.” The company found the machine design to be very modern and appealing. “The machine tools are used by our employees on a daily basis, so we want them to like operat- ing them. I have the feeling that DMG MORI machines improve the working environment and motivate our employees to meet new challenges.”

CUSTOMER STORY – SHINWA CO., LTD. SHINWA was impressed by the performance and the innovative design of the DMG MORI machines. Takuya Murakami describes the company's future vision: “We want to develop the international market presence of the “muraco” outdoor brand. We will use our ex- pertise and creativity to develop other unique products which will impress our cus- tomers.” The spotlight will also be on opti- mizing the manufacturing. “SHINWA will continue with process integration and automation in the future in order to further increase our machining accuracy and pro- duction capacity.” « SHINWA will continue with process integra- tion and automation in the future in order to further increase our machining accu- racy and production capacity. And this will take place using DMG MORI machines, which improve the working environment and motivate our employees. SHINWA CO, LTD. FACTS + Established in 1974 as a machining company + Many years of experience in component machining for machine tools; considerable expertise in machining technology and materials + Development, production and sale of outdoor products of its own “muraco” brand SHINWA CO., Ltd. Negishi 649 – 7, Sayama City, Saitama 350 – 1325, Japan https://muracodesigns.com PRECISION ENGINEERING MEETS DIGITIZATION Tooling Technology Shrinking Technology Balancing Technology Measuring- and Presetting Technology www.haimer.com TECHNOLOGY EXCELLENCE 49

CUSTOMER STORY – AMBEG DR. J. DICHTER GMBH FLEXIBLE ROBOT AUTOMATION FOR SMALL BATCH SIZES Founded in 1926 in Berlin by Jakob Dichter, AMBEG Dr. J. Dichter GmbH continues to be a leading manufacturer of machines for the automated production of primary packaging materials made of tubular glass. Packag- ing manufacturers for the pharmaceutical industry put their trust in the expertise of the steadily growing company. AMBEG has almost doubled the number of its skilled workers to 150 over the last few years and continues to invest in modern manufacturing technology, including DMG MORI machin- ing and turning centers. Today, particular attention is paid to automated manufactur- ing. After AMBEG installed a DMU 50 with Robo2Go Milling, a DMU 65 monoBLOCK with flexible robot automation was also pur- chased. A CTX beta 800 TC with Robo2Go Turning has also already been ordered. Machines for glass packaging in the pharmaceutical industry “Glass syringes and vials continue to be important packaging in the pharmaceutical industry,” explains Andreas Dichter, man- aging director of AMBEG. He heads up the company, which is its third generation. “For example, annual flu vaccinations are admin- istered using single-use glass syringes.” The production of glass packaging takes place using the same principles as it did almost 70 years ago. The AMBEG glass processing machines are equipped with a carousel with up to 20 stations. Glass tubes are used as the raw material, which are shortened to the required lengths and molded. The diameter of the tubes ranges from ø 6 to ø 55 mm. The 50 TECHNOLOGY EXCELLENCE glass is heated to around 800 °C by several gas burner to prepare it for processing. The finished molded glass products are subjected to camera-based visual inspection and meas- urement before being heated to 600 °C in a furnace and then slowly cooled. “This stress relief procedure makes the glass packaging very stable,” says Andreas Dichter, explaining the process. Economical and reliable production with DMG MORI AMBEG has already sold over 4,000 glass processing machines. A minimum of ten months is needed for their development and production. According to Andreas Dichter, it is currently closer to 15 months due to the high demand: “This is why we have dramatically increased our production capacity over the past few years and, where possible, taken on a lot of new employees.” AMBEG has been relying on CNC machines from DMG MORI for its manufacturing for decades. “We can always find the right solutions that work eco- nomically and reliably in our broad product range.” The machine tool manufacturer’s automation solutions are particularly impor- tant to ensure production capacity continues to increase, especially in view of the current difficulty in recruiting skilled staff. »

CUSTOMER STORY – AMBEG DR. J. DICHTER GMBH Component for a tubular glass chuck, 16 of which are used in every glass processing machine. 2 3 1. The storage trays of the Robo2Go Milling can be adjusted in a few simple steps for maximum flexibility when changing workpiece size. 2. The lateral design of the Robo2Go Milling ensures accessibility to the working area is fully retained. 3. The CELOS APP enables easy control of the Robo2Go Milling directly via the machine control. Thanks to its intuitive operation, setting up the new workpiece takes place in less than 5 min, including a new storage tray arrangement. 1 TECHNOLOGY EXCELLENCE 51

CUSTOMER STORY – AMBEG DR. J. DICHTER GMBH AMBEG manufactures fully automated production lines to manufacture glass syringes and vials for the pharmaceutical industry, for example single-use glass syringes for annual flu vaccinations. Teaching without any robot programming knowledge The Robo2Go has already been compatible with turning machines and turn-mill centers for several years. Robo2Go Milling has also been used to automate machining centers such as the DMU 50 since 2020. “The fact that DMG MORI provides the machine tools as well as the automation from a single source sim- plifies installation enormously,” is the opinion of Andreas Dichter. The easy operation of the flexible Robo2Go products is a key feature. The team at AMBEG has already experienced this: “Teaching the Robo2Go does not require any special robot programming knowledge.” The CNC machine automation is operated via the CELOS control panel. Autonomous multi-machine operation For maximum flexibility, the Robo2Go Milling magazine can be fitted with different storage trays, which are adapted to the quantity and size of the workpieces. This is how AMBEG manufactures chucks, for example, of which 16 are required per glass processing machine. Based on their positive experience with the automated DMU 50, AMBEG also installed a DMU 65 monoBLOCK with Robo2Go Milling shortly afterwards to increase production capacity in the area of milling. Andreas Dich- ter comments: “This allows our employees to easily operate several machines at the same time and leave them to run fully automatically for long periods.” AMBEG has experience in automated man- ufacturing in the area of turning, with a CTX alpha 500 with bar loader already in use. Finished parts are automatically produced. “Automation of milling processes was a new FLEXIBLE AUTOMATION FOR SMALL BATCHES step for us,” says Andreas Dichter, looking back. The batch sizes are not very large. “That means we need very flexible automation solutions.” AMBEG finally found what it was looking for in the Robo2Go product family. A DMU 50 with Robo2Go Milling was installed at the start of 2021. 52 TECHNOLOGY EXCELLENCE

CUSTOMER STORY – AMBEG DR. J. DICHTER GMBH Robo2Go MILLING FLEXIBLE WORK- PIECE HANDLING FOR SMALL TO MEDIUM BATCHES + Handling of components from 20 to 200 mm + Robust design for all requirements: Robot payload optionally 25 or 35 kg + Full accessibility to the machine is maintained + Alignment and turnover station for automated 6-sided complete machining + One APP for control of all Robo2Go variants + Set-up of a new workpiece in < 5 min A video of the Robo2Go Milling can be found at: youtu.be/BH-TQPaF9ME TECHNOLOGY EXCELLENCE 53 We can always find the right solutions that work economically and reliably in DMG MORI’s broad product range. The fact that DMG MORI provides the machine as well as the automation from a single source simplifies installation enormously. Andreas Dichter Managing Director AMBEG Dr. J. Dichter GmbH Growth with more factory space and further automation AMBEG relocated the acceptance of glass processing machines to Köpenick to gain more space for production. Andreas Dich- ter would like to continue the good experi- ence with automated manufacturing with a CTX beta 800 TC. The turn-mill center will also be installed with a Robo2Go in the next few months. “Chucks, which we previ- ously used to machine on five sides in one set-up, can now be completely manufactured on six sides, which further reduces our throughput times and increases our produc- tion capacity.” AMBEG DR. J. DICHTER GMBH FACTS + Founded in Berlin in 1926 + 150 skilled staff + Development and construction of machines for the manufacture of tubular glass packaging « AMBEG Dr. J. Dichter GmbH Ella-Barowsky-Straße 65 – 68 10829 Berlin Germany www.ambeg.de

CUSTOMER STORY – APM MASCHINEN- UND METALLBAU GMBH SUCCESSFUL TRANSITION TO SELF-EMPLOYMENT IMMEDIATELY AFTER APPRENTICESHIP, THANKS TO 5-AXIS MACHINES Brothers Michael and Philipp Ramerseder made the move into self-employment in 2014 shortly after completing their apprenticeship at a major supplier to the automotive indus- try. Since then, APM Maschinen- und Metall- bau GmbH has grown to over 20 employees and today supplies numerous customers in the construction and agricultural machinery industry, automotive engineering, and elec- trical engineering. With specialist expertise, the young team gets maximum performance out of modern manufacturing technology. Six machining centers from DMG MORI have been installed since 2015. APM focuses on productive 5-axis machining of complicated workpieces. The latest addition on their shop floor is a DMC 160 U duoBLOCK and a DMP 70, which produces a component in high volumes with the help of automation provided by a WH 3 Cell. Continuous growth with 5-axis machines from DMG MORI “Our challenge lies in reliably delivering extremely complex precision parts within a very short period of time – sometimes within 24 hours,” Michael Ramerseder says, explain- ing APM’s daily business. There is clearly a high demand for this service, looking at the rapid development of the young company. 54 TECHNOLOGY EXCELLENCE Large machine components up to a diameter of ø 1,600 mm, such as this flange, are machined on the new DMC 160 U duoBLOCK.

CUSTOMER STORY – APM MASCHINEN- UND METALLBAU GMBH It increases cost effectiveness, speeds set-up and, at the same time, leads to considerably higher process reliability.” DMP 70 with WH 3 Cell: Automated series production of more than 200,000 parts After the economic situation went through a significant upturn in 2021, APM was able to win a large production order that required further investment. It involved a component for fuel optimization of heavy goods vehicles. “The quantity of over 200,000 meant that we really needed an automated solution,” says Philipp Ramerseder looking back at the purchase of the DMP 70. DMG MORI offers the compact, 5-axis simultaneous machine center in combination with the WH 3 Cell workpiece handling system. » “With the exception of the first year of the pandemic, we have experienced continuous growth.” Philipp Ramerseder attributes this success to the fact that APM is perfectly equipped to fulfill the high demands of cus- tomers: “We always find cost-effective ways for machining and for this we rely on power- ful CNC machines from DMG MORI – mainly 5-axis models.” 5-axis machining on DMG MORI machines since 2015 APM started multi-axis machining of complex workpieces in 2015 on its very first machin- ing center, an ecoMILL 50. Satisfaction with the DMG MORI models soon led to further investments. “The acquisition of our DMU 90 P duoBLOCK in 2018 was a big step for us,” reflects Michael Ramerseder. “The much larger work area and the 5-axis simultaneous capability of the machine enabled us to mas- sively expand our range of components, gen- erate new orders and make further invest- ments.” They again expanded their capacity within a year – including a DMU 50 3rd Gener- ation. “Our success lies in 5-axis machining. The DMC 160 U duoBLOCK is the latest machine from DMG MORI for APM, the successful acceptance took place during the Pfronten Open House in May 2022. DMC 160 U duoBLOCK HEAVY-DUTY MACHINING OF WORKPIECES UP TO 4,000 kg WITH UP TO 1,800 Nm + Workpieces up to ø 1,600 × 1,300 mm and 4,000 kg + speedMASTER spindles up to 20,000 rpm and 200 Nm, powerMASTER spindles up to 16,000 rpm or 1,000 Nm or 5X torqueMASTER with 1,800 Nm + duoBLOCK design for maximum rigidity and high machining performance + Integrated cooling for high long-term precision + FD: 5-axis milling, turning + grinding + Various automation solutions – also retrofittable A video of the duoBLOCK series: youtu.be/Ql0LzkJXUAY TECHNOLOGY EXCELLENCE 55

CUSTOMER STORY – APM MASCHINEN- UND METALLBAU GMBH DMP 70 WITH WH 3 CELL VERTICAL HIGH-SPEED MACHINING CENTER + Workpieces (5-axis) up to ø 290 × 250 mm and 100 kg + Compact production machine for applications in the medical and aerospace industries, the job shop and other challenging sectors + 10,000 rpm inline spindle with up to 78 Nm; 24,000 rpm inline spindle with up to 52 Nm optionally available + Up to 2 g acceleration for the shortest possible chip-to-chip time of only 1.5 seconds + Complex machining possible with optional 5-axis simultaneous table + WH 3 Cell – modular handling of workpieces up to 5.5 kg Click here for the DMP 70 video: youtu.be/mD9q3qbHZdc APM already had experience with automated manufacturing using a third-party workpiece handling solution on the DMU 50 3rd Gener- ation, but this time they wanted the machine and the automation to come from a single source. One advantage was the fast instal- DMP 70 AND WH 3 CELL IN A 8.8 m2 FOOTPRINT lation: DMG MORI delivered the automated DMP 70 within just two months. The DMP 70 with WH 3 Cell is the perfect solution for Udo Obermüller, production foreman at APM, above all because of the intelligent palletiz- ing: “The workpiece handling system picks up the raw parts from the preformed plas- tic trays in which they are delivered by the customer and places them back there as a completely finished part.” The component is even laser engraved. APM connected its own unit to the WH 3 Cell for this. DMC 160 U duoBLOCK: Precision machining of large components While APM produces small workpieces on the DMP 70, the DMC 160 U duoBLOCK with automatic pallet changer handles the other end of the component range. With a working volume of 1,600 × 1,600 × 1,100 mm, the machining center offers sufficient space for large components. They include gearbox housings for tractors and components for test benches, for example. “The stable con- struction of the duoBLOCK and the optimal temperature compensation enable precise machining at all times,” according to Udo Obermüller. The cycle times for the complex components offers sufficient time for simul- taneous set-up of the next workpiece on the second pallet. “We can thus fully utilize the machines right through to unmanned night and weekend shifts.” MPC 2.0: Process monitoring for reliable manufacturing The DMC 160 U duoBLOCK is equipped with the DMG MORI MPC 2.0 (Machine Protection Control) technology cycle to ensure reliable autonomous operation. It monitors vibrations Minimum space requirements: DMP 70 and WH 3 Cell occupy less than a 9 m2 footprint. Depending on the workpiece dimensions the WH 3 Cell offers space for over 1,000 workpieces. The WH 3 Cell robot offers workpiece handling up to 5.5 kg. 56 TECHNOLOGY EXCELLENCE

CUSTOMER STORY – APM MASCHINEN- UND METALLBAU GMBH We always find cost-effective ways for machining and for this we rely on powerful CNC machines from DMG MORI – mainly 5-axis models. Our success lies in 5-axis machining. Eliminating unnecessary set-ups saves time and also produces better quality parts. Philipp Ramerseder, owner (left) Udo Obermüller, production foreman (center) Michael Ramerseder, owner (right) APM Maschinen- und Metallbau GmbH and immediately stops the feed movements of the machine if limits are exceeded. Philipp Ramerseder says about the benefits: “Reduc- ing serious crashes protects the fixtures and tools and thus increases machine availability.” Investment in future-proof technologies Efficient manufacturing solutions, such as the automated DMP 70 for set-up during production on the DMC 160 U duoBLOCK means APM can produce more competitively. Michael Ramerseder would like to continue this strategy: “Unmanned manufacturing for our series production enables sustain- able and healthy growth. The strategies we APM MASCHINEN- UND METALLBAU GMBH FACTS + Established in 2014 + 20 employees + Manufacturing of complex precision parts + Customers from the areas of construction and agricultural machines, automotive and elec- trotechnology developed working with the latest CAM tech- nology in combination with intelligent tooling strategies and DMG MORI machining centers offer us a great competitive advantage. That’s why we will continue to invest in future-proof manufacturing concepts.” APM Maschinen- und Metallbau GmbH Gewerbepark 5 94157 Perlesreut / Prombach Germany www.apm-maschinenbau.de « TECHNOLOGY EXCELLENCE 57

CUSTOMER STORY – HIRSCHVOGEL UMFORMTECHNIK GMBH AUTOMATED TOOL MANUFACTURING FOR SOLID FORMING With around 6,000 employees, the Hirschvo- gel Group is a leading supplier to the auto- motive industry in the area of solid forming of steel and aluminum as well as finish- ing processes. With locations in Germany, Poland, China, India, the USA and Mexico, the group serves all major markets. Their headquarters in Denklingen – the company was founded there in 1938 – is also the headquarters of Hirschvogel Umformtech- nik GmbH. Countless components are pro- duced by hot, cold, or warm forging. Around 200 skilled workers manufacture the molds on site in the tool shop. Automated monoB- LOCK machining centers from DMG MORI ensure flexible and efficient manufactur- ing of the complex components. The latest installation is a DMU 85 H monoBLOCK with PH Cell 2000. More components for electromobility In cooperation with automobile manufac- turers, Hirschvogel got involved early on in product development and the production of prototypes. Consequently, the company has played an active role in the transformation of the market. At the same time, Hirschvo- gel has continued to reliably serve the tradi- tional market. Ralph Schramme comments: “This has meant we have had to continuously optimize our processes to meet increasingly high demands on capacity and flexibility.” The limited toolmaking production space requires highly efficient manufacturing solutions. “We can continue to increase our capacity in the long term with 5-axis machining centers and automation solutions from DMG MORI.” PH CELL 2000 MODULAR ROUND PALLET STORAGE FOR UP TO 21 PALLETS IN A 16.5 m2 FOOTPRINT + 2,000 kg max. transfer weight + Pallet size 500 × 500 mm up to ø 1,100 mm + Fast pallet change time < 45 seconds + Retrofittable with machine preparation + Short commissioning time within 3 days due to defined interface and modular design Video of the PH Cell 2000: youtu.be/vMU9CWLZM6E 58 TECHNOLOGY EXCELLENCE 1 Testing automation solutions for international use Hirschvogel has been using a rotary pal- let storage system on monoBLOCK and duoBLOCK machines as well as a DMU 65 monoBLOCK with a PH 150 for a long time. “We often replace two machines by using this kind of manufacturing solution,” says Ralph Schramme. “Minimally manned production through the night or at the weekend also pro- vides us with additional scope for production.” The central toolmaking facility is responsi- ble for testing manufacturing solutions for use at other sites. “We have now installed a DMU 65 monoBLOCK with PH 150 at sites in India, Mexico and Poland.” DMU 85 H monoBLOCK: Reliable manu- facturing thanks to horizontal machining The latest installation for toolmaking by Hirschvogel is a DMU 85 H monoBLOCK with PH Cell 2000. The horizontal spindle of the machining center offers two decisive benefits, says Matthias Lenggeler, foreman in the area PH CELL 2000: 17 PALLETS (630 × 630 mm) ON 16.5 m2 of toolmaking milling, explaining the acqui- sition: “On one hand, chip evacuation due to gravity ensures high process reliability and, on the other, the vertical travel is consider- ably larger.” The versatility of the machine is ideal for the diverse range of parts used in toolmaking. “We mainly machine individual

CUSTOMER STORY – HIRSCHVOGEL UMFORMTECHNIK GMBH 1. + 2. Hirschvogel relies on automated 5-axis machining centers, such as the DMU 85 H monoBLOCK with PH Cell 2000, to increase production capacity in the very limited production space. Depending on their size, the pallets in the PH Cell 2000 are loaded with one component or a fixture for several components, including new and repaired molds. 2 We need to continuously optimize our processes to meet the increasing and changing market requirements – in a limited production space. We are able to replace two machines with an automated 5-axis machining center from DMG MORI. Hirschvogel manufactures dies for hot, cold or warm forging on the DMU 85 H monoBLOCK Ralph Schramme Head of the central toolmaking facility of Hirschvogel Umformtechnik GmbH parts or very small series,” Matthias Leng- geler says describing their daily business. The automation solution needs to be just as flexible. The PH Cell 2000 was designed by DMG MORI with just this flexibility in mind. The modular storage system offers up to 21 pallet positions, depending on the size of the pallet. Hirschvogel uses pallet sizes of 630 × 630 mm, which provides space for 17 pallets. A further advantage according to Matthias Lenggeler: “The positioning of the pallets on three levels ensures a com- pact footprint.” The PH Cell 2000 only needs a footprint of 16.5 m². Easy operation thanks to CELOS with Pallet Master A further feature of the PH Cell series is the simple commissioning within just a few days, thanks to a defined interface and the modular construction kit. The CELOS-APP Pallet Mas- ter takes care of the control system directly via the machine control or the optional addi- tional control panel. The PH Cell 2000 is designed for machining larger components. It can handle a transfer weight of up to 2,000 kg. “This gives us the option of not only machining small molds, but also larger mold compo- nents,” adds Matthias Lenggeler. “Depending on requirements, we can alternatively load a pallet with a fixture for several components.” Counteracting the shortage of skilled staff with automation and new technologies “Automated manufacturing solutions are standard for us, as they allow us to optimally utilize our production space,” emphasizes Ralph Schramme. They also provide a sen- sible means of counteracting the shortage of skilled staff at home and abroad. “We will also look into new technologies, for example, additive manufacturing.” It is only possible to continuously improve your processes by investing in innovation. HIRSCHVOGEL FACTS + Founded in 1938 at the current headquarters in Denklingen + With around 6,000 employees, the Hirschvogel Group is a leading supplier to the automo- tive industry in the area of solid forming of steel and aluminum + Production of components for hot, cold, or warm forging + Worldwide locations in Germany, Poland, China, India, the USA and Mexico Hirschvogel Holding GmbH Dr.-Manfred-Hirschvogel-Straße 6 86920 Denklingen, Germany www.hirschvogel.com « TECHNOLOGY EXCELLENCE 59

CUSTOMER STORY – HUSKY TECHNOLOGIES PH-AGV – AUTONOMOUS PALLET HANDLING UP TO 5,000 kg At Husky Technologies, a PH-AGV 5000 from DMG MORI enables fully automatic loading and unloading of three DMG 160 U machining centers, which are also supplied with tools fully automatically. Founded in 1953 in Bolton, Canada, Husky Technologies is a leading provider of injection molding solutions for the packaging indus- try – both food and medical. The company employs 4,000 people worldwide, around 1,000 of whom work at the Luxembourg plant in Dudelange. Here, molds are pri- marily developed and built for the production of preforms. These are blanks from which PET containers are formed. Husky Tech- nologies optimized the milling of the base plates of these molds in 2020 with three DMC 160 Us from DMG MORI and a fully automated tool storage system. This year, the process was further automated using a material storage system for 422 compo- nents and a PH-AGV 5000, a self-propelled transport system that autonomously loads the machines. Molds for up to 144 PET shapes Beverages, shower gels and detergents – PET containers have been an integral part of everyday life for many years. “Since PET can be recycled 100 percent and has a low carbon footprint, the plastic is considered a sustain- able packaging material,” explains Laurent Huberty, Manufacturing Technology Team Manager at Husky Technologies in Dudelange. PET is also becoming increasingly important in the medical sector as an alternative to glass. One advantage of PET is the space- saving transport of the material. This is because the final shape of the bottle is not created until the filling process. The starting product is always a much smaller preform that already has the finished thread. “Here in Luxembourg, we produce the molds for manufacturing these preforms and the associated closures,” adds Laurent Huberty. Depending on the size of the preform, one mold offers space for up to 144 cavities. DMC 160 U: Machining on one instead of multiple machines with up to 10 µm accuracy The production of these tools is associated with high accuracy requirements. Their pre- cision has an impact on the quality of the packaging closures, for example. As a result, even the machining of the base plates is very demanding, according to Laurent Huberty: “In the past, we required several different machines to manufacture the plates. The DMC 160 U allows us to combine all these pro- cesses on one machine.” With DMG MORI's machining centers we achieve accuracies of up to 10 µm, he says. » 60 TECHNOLOGY EXCELLENCE

CUSTOMER STORY – HUSKY TECHNOLOGIES On the three DMC 160 U duoBLOCKs, Husky produces molds for up to 144 PET shapes. PH-AGV PALLET AUTOMATION + Modular concept with free layout design – Automated guided vehicle systems without guide rails or tracks – Collaborative: Man and machine in one system – Contour navigation + Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm + Workpieces up to 5,000 kg (including pallet) and ø 1,600 mm + For machine and material pallets A video of the PH-AGV 5000 can be found at: youtu.be/4CGHswmO_EA TECHNOLOGY EXCELLENCE 61

CUSTOMER STORY – HUSKY TECHNOLOGIES Automated storage for 3,000 tools Husky Technologies copes with the require- ment for multiple tools when machining the panels with a tool storage system that has space for 3,000 cutters and automatically loads each of the three DMC 160 U machines. To do this, a robot brings the respective tool from the storage unit above into the Tool Loading Station (TLS) of the machining centers. The process is automated to such an extent that even tool service lives are automatically taken into account. Laurent Huberty comments, “The system knows the remaining tool life of each cutter and changes it in time when a job requires a fresher tool.” The measurement of the tools and the loading of the storage unit are carried out by expe- rienced engineers in the tool preparation department, he adds. Up to 5,000 spindle hours per year – thanks to automated loading Global development in recent years has pre- sented Husky Technologies with additional challenges. “In the past we had difficulty keeping up with high demand while minimiz- ing production costs,” says Laurent Huberty, describing the situation. “To remain competi- tive in the long term, it is necessary to contin- uously evaluate and improve our production processes. Due to high labor costs and the ever-increasing shortage of skilled engineers, the answer in our case is consistent process automation.” 1 1. The PH-AGV 5000 transports components weighing up to 4,000 kg from a decentralized storage unit to the machine and loads them directly onto the pallet changer. 2. A laser that scans the area in the direction of travel ensures the safe operation of the PH-AGV 5000, which can travel at speeds of up to 9 km/h. 2 62 TECHNOLOGY EXCELLENCE

Thanks to the PH-AGV 5000, loading and unloading of pallets is completely automatic, allowing us to shift labor to more highly qualified tasks in tool preparation or programming. Laurent Huberty Manufacturing Technology Team Manager at Husky Technologies in Dudelange. With the PH-AGV 5000, DMG MORI has an ideal solution for automatic loading of the DMC 160 U, he said. “Through automation, we would like to reach 5,000 spindle hours per year on each of the three machines in the future in a single-part manufacturing environment.” CONSISTENTLY AUTOMATING PROCESSES Linear storage for 422 components and fully automatic machine loading by PH-AGV 5000 As a next step, Husky Technologies plans to install additional pallet storage racks so that the PH-AGV can operate autonomously for several hours. The driverless transport system moves components weighing up to 4,000 kg from a remote storage facility to the machine and loads them directly onto the pallet changer. To supply material to the three DMC 160 U machines, Husky Technol- ogies has installed a linear storage rack with space for 422 components. “Depending on the current job, the required component is automatically brought to the loading termi- nal,” says Laurent Huberty, describing the process. The plate must first be clamped into the PH-AGV 5000's loading station, he says. “From there, the driverless transport system independently picks up the prepared pallet and takes it to one of the three machin- ing centers.” On the way back, the PH-AGV 5000 returns a previously finished plate if necessary, he adds. “Loading and unloading is completely automatic, allowing us to shift labor to more highly qualified tasks in tool preparation or programming.” PH-AGV 5000: Safe transport through the production environment The most important aspect for Husky Technol- ogies when operating the automated guided vehicle system is safety. As the PH-AGV 5000 moves through the normal production envi- ronment, it also has to interact with people walking by. The AGV can achieve a speed of up to 9 km/h. “Safety is provided by a laser that scans the area in the direction of travel. If an obstacle is detected nearby, travel is slowed down or stopped if necessary.” Flexibility, independence and quality With automated manufacturing, Husky Technologies will be able to keep up with increasing demand. “This gives us more flexibility and, above all, will allow us to ful- fil our commitments to customers,” Lau- rent Huberty said. This also benefits quality: “Since only our own skilled staff are respon- sible for production, we have the end result completely in our own hands.” « CUSTOMER STORY – HUSKY TECHNOLOGIES HUSKY TECHNOLOGIES FACTS + Founded in Bolton, Canada in 1953 + 4,000 employees worldwide, 1,000 of whom work at the Luxemburg plant + Leading supplier of injection molding solutions for the pack- aging industry in the food and medical sectors Husky Injection Molding System S. A. Zone Industrielle Riedgen, B.P 93 L-3401 Dudelange Luxembourg www.husky.co TECHNOLOGY EXCELLENCE 63

ELIMINATING THE 3 BIGGEST CHALLENGES IN MACHINING SOLVING PROBLEMS CAUSED BY CHIPS, COOLANT & MIST Process integration and automated systems increase productivity by enabling longer machine operation. How- ever, the amount of chips, coolant and mist also increase at the same time and efficient solutions are required to prevent machining difficulties. DMG MORI has identified chips, coolant and mist as the “3 biggest troublemakers in machining” and has established a specialized department to develop countermeasures. Only implementing process integration and automation and failing to address the 3 troublemakers can lead to machining defects and machine stoppages, which would result in productivity not improving as much as expected. Therefore, DMG MORI has developed the optimal solutions for chips, coolant and mist. 3 CHALLENGES IN MACHINING – A HINDRANCE TO STABLE PRODUCTION & A CLEAN WORKING ENVIRONMENT 3 troublemakers in machining Chips Coolant Mist DMG MORI OFFERS THE FOLLOWING SOLUTIONS Solutions with peripherals Chip breaking AI Chip Removal Zero Sludge Coolant Tank zeroFOG 64 TECHNOLOGY EXCELLENCE CONTRIBUTING TO SDGS* AT THE PRODUCTION SITE *SDGs = Sustainable Development Goals

ELIMINATING THE 3 BIGGEST CHALLENGES IN MACHINING TECHNOLOGY CYCLE “CHIP BREAKING” EASILY CREATE MACHINING PROGRAMS TO BREAK UP LONG CHIPS WITHOUT CHIP BREAKING WITH CHIP BREAKING Chips after machining STABLE CHIP BREAKING EVEN FOR MATERIALS THAT ARE PRONE TO GENERATING LONG, STRINGY CHIPS + Chip Breaking applies vibrations to the feed axis that are synchronized with the spindle rotation + Ideal for materials where coolant usage is limited + Reduces the need for manual chip removal, minimizing the workload of operators 3 OPERATOR-FRIENDLY FUNCTIONS + Guidance function: Programs can be easily created in an interactive format + Vibration load prediction function: Visualization of safe machining conditions + Safety function: Automatic avoidance of dangerous machining conditions Guidance function Vibration load prediction function TECHNOLOGY EXCELLENCE 65

ELIMINATING THE 3 BIGGEST CHALLENGES IN MACHINING AI CHIP REMOVAL EFFICIENT CLEARANCE OF CHIPS WITH AI Scan the QR code to view a video of AI Chip Removal: youtu.be/mIEvH0ntDdw CO2 emissions* CUT BY 12 TONS EVERY 10 YEARS Motor-driven coolant nozzle to clear chips High-accuracy analysis of chip accumulation with AI * Assuming machine operation of 16 hours per day, 240 days per year and a cleaning rate of 30 %. Also calculated with a CO2 emission factor of 0.424 kg / kWh. ZERO SLUDGE COOLANT TANK HIGHLY EFFICIENT COLLECTION OF SLUDGE IN THE TANK Scan the QR code to view a video of the Zero Sludge Coolant Tank. youtu.be/rEBLA2eRUTc REDUCES CLEANING OF THE COOLANT TANK SIGNIFICANTLY Multiple coolant nozzles are arranged to stir coolant and efficiently collect fine sludge in the tank: 99 %*1 of sludge collected * 1 This is an experimental result with test sludge. Collection ratio may differ based on the sludge type. * 2 Assuming that the entire tank volume (700 l) is exchanged once every four months. Also calculated with emission factor of 2.92 t-CO2/t for waste oil incineration. 66 TECHNOLOGY EXCELLENCE CO2 emissions*2 CUT BY 40 TONS EVERY 10 YEARS EFFECTS OF SLUDGE STIRRING Sludge collected SMALL AMOUNT Sludge collected LARGE AMOUNT SLUDGE STIRRING NOZZLE + Prevent clogging of pipes / Prevent nozzles and coolant pump breakage + Extend coolant life

ELIMINATING THE 3 BIGGEST CHALLENGES IN MACHINING zeroFOG – BUILT-IN MIST COLLECTOR MIST COLLECTION SYSTEM FOR A CLEAN WORKING ENVIRONMENT CO2 emissions* CUT BY 13 TONS EVERY 10 YEARS HARMFUL MIST CANNOT ESCAPE FROM THE MACHINE + High-speed fan driven by a specially developed high-efficiency motor for powerful suction of mist + Mist collector with stable suction power + Mist collection efficiency over 99.97 % for 0.3 µm particles * Compared with conventional products. Assuming operation of 16 hours per day and 240 days per year. Also calculated with a CO2 emission factor of 0.424 kg / kWh. COMPACT DESIGN + Directly attached to the machine body, no additional floor space necessary + Compact, built-in and ductless design + No on-site installation work necessary ENERGY-SAVING + Contributing to sustainable production due to 35 % less CO2 emissions and electricity consumption compared to conventional products Scan the QR code to view a video of zeroFOG. youtu.be/REnne6gEwa8 LOW MAINTENANCE + Automatic cleaning of primary filter by high-pressure air, no manual cleaning required + Easy exchange of final filter by just one touch + Notification of filter exchange timing 4 3 1 2 1 Primary filter 2 Turbo fan 3 High-efficiency motor 4 Final filter Inside comparsion: Without mist collector With zeroFOG Turbo fan made by DMG MORI achieves high suction and ventilation power TECHNOLOGY EXCELLENCE 67

1 WHY CONNECTIVITY? + Without data you don't know where needs improvement + Empower your digital solutions like status monitoring system or planning with machine data and explore the potential to increase your productivity + Protect your investment and business through transparency 2 WHAT YOU GET? + Standard machine data interface – ready for DMG MORI applications or your digitization project + 17 machine signals for DMG MORI machines from 2013 (can be extended as an option) and minimal dataset for DMG MORI machines before 2013, 3rd party and peripheral devices + Data access on premises or via the cloud ”You can only manage, what you can measure.“ 68 TECHNOLOGY EXCELLENCE

CONNECTIVITY 3 YOUR PATH TO CONNECTIVITY Request connectivity from your DMG MORI Sales Representive DMG MORI checks your installed base (DMG MORI and third party machines) If needed – Installation of IoTconnector or IoTconnector flex G M O R I M D N E W M A C HI N E S L E G A C Y M A C HI N E S Free of charge as standard with the IoTconnector Retrofittable with IoTconnector Retrofit-kit Legacy machines before 2013 NEW OH Pfronten 2023 3r d P a r t y M A C IoTconnector flex H I N E S P E M W D E R I P E A A H B S S U H U I E R e t R R N A c R I G . I N N G G L S ”Connectivity solution for the entire shop floor“ MACHINES DMG MORI & 3rd party machines DATA ACCESS Access on premises or via the cloud using all common protocols CYBERSECURITY Leading security and auditing standards TECHNOLOGY EXCELLENCE 69 SHOP FLOOR

CELOS DYNAMICpost DIGITAL TWIN OF YOUR SHOP FLOOR: RELIABLE BRIDGE BETWEEN CAM AND MACHINES The newly developed CELOS DYNAMICpost is PC software that integrates three func- tions into one: post processor, machining simulation and cutting force optimization1, which previously had to be purchased sepa- rately. CELOS DYNAMICpost supports all the functions unique to DMG MORI machines. The NC program created by CELOS DYNAMICpost is reliable and designed to maximize machine performance. By saving the time for NC program adjustment, customers can significantly reduce the lead time from programming to machining start. Moreover, CELOS DYNAMICpost can replace test cuts on real machines with digital simulation. This saves energy and contributes to achieving Sustainable Devel- opment Goals. Post processor is a function to convert a tool path (machining path) created by CAD / CAM into an NC program matching the machine tool control. CELOS DYNAMICpost is software that creates a seamless connection between CAD / CAM and your DMG MORI machine to maximize your machine’s performance. We invite you to experience safe and highly efficient machining. Hironari Sakamoto General Manager Program Simulation Software Development Department DMG MORI Digital Co., Ltd. 70 TECHNOLOGY EXCELLENCE

I. POST PROCESSOR & HIGHLIGHTS + Dedicated post processor to generate NC programs that match DMG MORI machines + DMG MORI machines’ specific functions are supported – Application Tuning Cycle: Large reduction in roughing time II. CUTTING FORCE OPTIMIZATION1 + Cutting force optimization function to optimally control machining conditions1 + Controlled cutting force reduced machining time by 20 % and tool breakage2 + Simulation results of cutting force can be checked graphically – Identify areas with high cutting loads in advance that can lead to tool breakage CELOS DYNAMICpost III. MACHINING SIMULATION Accurate machining simulation for NC programs + Interference check function to prevent collisions during machining, interference areas are displayed in red + Time study function for accurate cycle time estimation + Comparison function between CAD-designed 3D model and simulated cutting geometry + Supports not only programs created with CAD / CAM, but also simulations using the MAPPS conversational programming function3, 4 1 2 3 CELOS DYNAMICpost is available for these models: Post processor compatible CAD / CAM: + 5-axis machining – DMU 50 3rd Generation, DMU monoBLOCK-Series, DMU duoBLOCK-Series, DMU Gantry-Series, DMU eVo-Series, DMU H-monoBLOCK-Series + Turn-Mill center – NTX Series + Horizontal machining center – NHX Series Supported models will be expanded sequentially SIEMENS NX, Mastercam Supported CAD / CAM will be expanded sequentially 1 Only available in Optimization Edition 2 The values listed may not be obtained depending on the type of machining 3 SIEMENS conversational programming software, ShopMILL, and ShopTURN are not supported 4 Can also be used for NC programs created with your own CAD / CAM software TECHNOLOGY EXCELLENCE 71

my DMG MORI my DMG MORI EVERY CUSTOMER BENEFITS AVAILABLE ANY TIME, ANYWHERE! my DMG MORI can be accessed by browser with any terminal device on the Internet including smartphones or tablets. This means that you can send images and videos concerning your service inquiries directly from your phone, for example. FREE FOR ALL DMG MORI CUSTOMERS AVAILABLE ANY TIME, ANYWHERE! MORE SERVICE + No queue: Simple online problem description + Pre-filled service inquiries: Send machine details, photos or videos + Immediate processing: The “right” service expert will process the inquiry with priority MORE KNOWLEDGE MORE AVAILABILITY + Full machine history: All machine events are retrievable in a structured format + All documents digital: Library for technical and com- mercial documents available + Real-time access to processing status: More transparency for service and spare part inquiries + Free access, 24/7: From anywhere, at any time + On any device: available on PC, tablet and mobile (coming soon) + Your portal, your rules: The customer controls who sees whatregistration in < 3 minutes 72 TECHNOLOGY EXCELLENCE

SUSTAINABILITY – GREENMODE DMG MORI GREENMODE – PURE ENERGY EFFICIENCY ENERGY EFFICIENCY AS STANDARD* COMPONENTS 1. Structure-optimized machines 2. Braking energy recovery 3. LED lighting 4. Frequency regulated pumps and efficient motors 5. Energy-efficient cooling units 6. Zero sludge chip conveyor 7. zeroFOG oil mist separator 8. Automated switching on and off PROCESSES 9. AI-based chip disposal 10. Energy dashboard *Depending on the type of machine UP TO 40 % ENERGY SAVING** The DMG MORI energy certificate for your state subsidies – we would be pleased to put you in touch with a subsidy specialist. 74 TECHNOLOGY EXCELLENCE

SUSTAINABILITY – GREENMODE NEW GREENMODE – ENERGY PACKAGE AS AN OPTION COOLANT FLOW CONTROL → 22 % ENERGY SAVING The smart pressure and flow controller AIR CONTROL → 5 % ENERGY SAVING New on-off switching with monitoring FEED CONTROL → 3 % ENERGY SAVING Intelligent performance- related feed ** Compared to previous machine models *** Example calculation according to German standard prices, depending on type of machine (0.34 cent / kWh; 3,000 machine hours / year) 1.7 YEAR AMORTIZATION PERIOD*** DMG MORI GREENMODE is our solution for maximum energy efficiency for all machines. Alfred Geißler Managing Director DECKEL MAHO Pfronten GmbH TECHNOLOGY EXCELLENCE 75

CUSTOMER STORY – SCHITTL GMBH VERTICAL MULTI-PROCESS GRINDING ø 1,350 mm WORKPIECES UP TO 2 µm For over 25 years, Schittl GmbH from Deutsch Kaltenbrunn in Austria has special- ized in high quality machining. With many years of experience and professional exper- tise, the approximately 50 engineers guar- antee top-class results even for the most demanding customer projects. Amongst other things, Schittl supplies customers in the fields of automation and energy with pre- cision components made of a wide range of materials. The team now achieves its good machining results on 15 CNC production centers from DMG MORI. Schittl uses a wide range of machines, from automated CMX 70 and DMU monoBLOCK universal machining centers to DMF traveling column machines and a DMU 340 Gantry to CTX beta TC and CTX gamma TC series turn-mill centers. The latest addition in 2022, and a highlight on the shop floor, is a TAIYO KOKI CVG 13, also from DMG MORI. The vertical grinding machine enables the company to adopt completely new approaches to the manufacturing pro- cess with the highest precision. Process integration – accelerated manufacturing and increased quality As a traditional manufacturing service pro- vider, Schittl continues to receive increas- ingly demanding orders. “Particularly after the economic crisis in 2008, it became even more important to remain competitive,” explains Roman Gradwohl. He has been the head of his father-in-law’s company since 2011. The need to manufacture high-quality and complex components has required exten- sive investment – in the further training of the company's specialist staff as well as in modern manufacturing technology. “Invest- ments like this always need to be accom- panied by tangible progress.” By this, he is 76 TECHNOLOGY EXCELLENCE referring to integrated processes such as 5-axis simultaneous machining including high metal removal rates and integrated turn-mill machining. “Our goal is to accel- erate the manufacturing process and ideally to continuously increase the quality.” Schittl kick-started the new direction towards 5-AXIS SIMULTANEOUS MACHINING FOR COMPLEX LARGE COMPONENTS high technology with two DMU 85 monoB- LOCKs. The simultaneous 5-axis machining centers enabled the team to manufacture efficient and precise components of diameter up to ø 1,040 mm and with complex geome- tries. These were followed by a DMF 360 and a DMU 340 Gantry for even larger workpieces. “The cutting performance of the DMF 360 is so high that we were able to almost halve the machining time,” reports Roman Gradwohl. Schittl manufactures high-precision machine beds on a large gantry machine with travels of 3,400 × 2,800 × 1,250 mm. “For us, it is the perfect combination of precision, size and cutting performance.” » The final machining of high-precision connecting components like these takes place on the CVG 13 so that accuracies of up to 2 µm can be achieved.

CUSTOMER STORY – SCHITTL GMBH 1 2 1. Suitable for cylindrical ID and OD grinding as well as face grinding 2. In-process measuring guarantees perfect results Automated 5-axis machining for unmanned night shifts Schittl was able to achieve automated 5-axis machining on a CMX 70. Roman Gradwohl says about the added value: “In the area of small parts production in batch sizes up to 100, the PH 150 pallet handling system pro- vides great support because we can set up several pallets for unattended production and also operate the machine during unmanned night shifts.” Schittl relies on turn-mill centers from the CTX beta TC and CTX gamma TC series for turning, finishing components in one oper- ation on all 6 sides. Rough turning and milling are followed by grinding to achieve the required precision. A corresponding DMG MORI technology cycle is ideal here for small workpieces. However, the CTX gamma 2000 TC is primarily used to machine compo- nents up to 700 mm long and up to ø 700 mm in diameter. “Large and heavy parts like this can be ground better in a vertical position because gravity isn’t influencing the results,” Roman Gradwohl says, referring to the CVG 13. CVG 13 – vertical grinding to 2 µm With a maximum grinding diameter of ø 1,350 mm and a workpiece height of up to 700 mm, Schittl can use the CVG 13 for an extremely broad range of components, such as spindle heads or worm gear components. “We have been able to document accura- cies of up to 2 µm for the components with our measuring machine. This is ideal for CVG 13 – VERTICAL GRINDING OF WORKPIECES UP TO ø 1,350 mm TO WITHIN 2 μm the workpieces that we produce on the CTX gamma 2000 TC, for example,” com- ments Roman Gradwohl. The multi-process CNC vertical grinding machine is suita- ble for cylindrical grinding of internal and CVG 13 – HIGH PRECISION VERTICAL GRINDING HIGHLIGHTS + Two highly stable grinding spindles 180° offset, incl. 6-position grind- ing wheel changer HSK-E100: – Highly stable external grinding spindle, max. grinding wheel ø 355 mm. – Highly stable internal grinding spindle, max. grinding wheel ø 250 mm + Full B-axis with 0.0001° spindle positioning + C-axis function incl. CAM software for cam grinding, etc. + Twin pallet changer for short set-up times (optional) 78 TECHNOLOGY EXCELLENCE

CUSTOMER STORY – SCHITTL GMBH SCHITTL GMBH FACTS + Founded over 25 years ago as a grinding service provider for HSS tools + Steady expansion of the toolmak- ing and contract manufacturing divisions + Since 2010, a focus on contract manufacturing of high-precision machine parts and tools throughout Europe, now with 50 employees + One of the largest and highest quality apprentice trainers in the region Schittl GmbH Gewerbegebiet 1 7572 Deutsch Kaltenbrunn, Austria www.schittl-gmbh.at external diameters as well as face grinding. “In-process measuring guarantees flawless results.” Vertical grinding integrated into the manufacturing process Overall, the CVG 13 delivers such good results that Schittl has designated complete pro- cesses to the grinding machine, as Roman Gradwohl explains: “We use the turn-mill centers for roughing and finishing to leave a grinding allowance. The same applies to fits. The CVG 13 then delivers the absolute precision.” This allows the multi-process CNC grinding machine to be optimally utilized. Investments in progress also in the future The investment in the CVG 13 achieved pre- cisely the long-term progress that Roman Gradwohl expects from every investment. He also intends to follow this path in the future. “An expansion of our factory is currently in the pipeline. We can then reallocate the technology areas and free up some space.” Discussions about a DMU 340 Gantry are already underway and he can also imagine making another acquisition for grinding: “A CVG 9 will enable us to further expand our grinding capacity in the area of small workpieces.” « 2 1 3 1. Amongst other things, Schittl manufactures high-precision machine beds on the DMU 340 Gantry 2. + 3.Schittl has been able to achieve automated 5-axis machining on a CMX 70 U with PH 150. The PH 150 has over 8 positions places for unmanned or minimally manned manufacturing. TECHNOLOGY EXCELLENCE 79

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