Automation
NLX WITH GX
HIGHLIGHTS
- NLX 2500 SY | 700 with counter-spindle for 6-sided complete machining
- Bar machining up to ø 3.15 in
- Chuck components up to ø 14.41 in
- 27.76 in maximum turning length
BMT TURRET WITH 10,000 rpm
Improved machining capacity and milling accuracy
BOX WAYS IN ALL AXES
Optimum damping characteristics and dynamic rigidity
3.94 in Y-AXIS
Eccentric machining
INTEGRATED AUTOMATION
Workpieces up to ø 7.87 in and 5.91 in in length, 2 × 22.1 lbs maximum handling weight
Exclusive technology cycle DMG MORI Gear Hobbing
- Conversational programming of gear parameters
- Spur, helical, curved teeth and worm gears possible
- Hob and side milling cutter can be used
- Tool service life maximized by “shifting” the milling cutter
- Achievable quality ≤ DIN 7
GX 10 T GANTRY LOADER FOR THE NLX 2500
INTEGRATED AUTOMATION – SIMPLE OPERATION DIRECTLY VIA CELOS
HIGHLIGHTS
- Workpieces up to ø 7.87 in and 5.91 in in length,
2 × 22.1 lbs maximum handling weight - Stacking magazine with 2 loading stations and
10 or 20 pallet positions; 165.4 lbs load capacity per pallet position - High-speed loader: 246 / 295 ft/min rapid traverse in X / Z
- Small interference contour due to loading arm with integrated double gripper
- Linking of several machines possible via the
gantry loader
NLX 2500 + GX 10 T
Robo2Go
MAXIMUM FLEXIBILITY IN MANUFACTURING AND AUTOMATION
MAXIMUM MACHINE FLEXIBILITY
- 6-sided complete machining
- 100 % turning at up to 6,000 rpm
- 100 % milling thanks to compactMASTER with 88.5 ft lbs
- 100 % tools: 24 tools as standard, up to 80 tools optional
- Technology integration: Gear cutting, grinding, broaching
FLEXIBLE WORKPIECE HANDLING FOR SMALL AND MEDIUM-SIZED BATCHES
- Rapid programming thanks to predefined program blocks
- Rapid changeover from chuck to shaft part storage
- Stacking magazine
- Pressure reduction for thin-walled workpieces
Robo2Go 2nd Generation
DMU 50 3rd Generation with PH 150
PALLET HANDLING PH 150 – OPERATION DIRECTLY VIA THE CONTROL SYSTEM
HIGHLIGHTS
- Operation directly via the machine control, no additional external control for automation
- Max. load capacity 331 lbs. (551 lbs. as an option)
- Clamping for 2 pallet sizes:
10 pallets 12.6 × 12.6 in. pallets, or 6 pallets* 15.7 × 15.7 in. - < 40 sec. pallet change time
- SCHUNK clamping system VERO-S with 7,190 lbf
clamping force; up to 25,180 lbf with turbo function - Available for the DMU 50, CMX V and a number
of other milling machines from DMG MORI
* optional
CMX 70 U with PH 150
CMX V & CMX U
WH 15 CELL HANDLING SYSTEM FOR THE CMX V AND CMX U
HIGHLIGHTS
- Modular automation system for workpieces up to 33.1 lbs
- Workpiece magazine:
2 × up to 6 × trays for 4.33 or 8.66 in workpiece heights;
trays: 23.62 × 31.50 in, max. 551.3 lbs load capacity - Incl. Kuka robot and SCHUNK single or double gripper,
incl. customer-specific gripper jaws - Expansion levels (optional): SPC station, NOK chute,
blow-off station and turn-over device
NHX 4000 / 5000 3rd GENERATION
THE NEW STANDARD FOR HORIZONTAL MACHINING CENTERS
7 OUTSTANDING TECHNOLOGIES AS STANDARD
- speedMASTER 20,000 rpm with 50 HP
- 740 cm³ / min in 1045
- M42 drilling in 1045 (15,000 rpm with 184.4 ft lbs optional)
- Tool magazine with 60 tool locations
- 2.2 sec. chip-to-chip time (NHX 4000)
- Integrated tool breakage detection
- Chip conveyor with integrated Zero Sludge coolant tank
and cyclone filter, and center through coolant interface - 100 rpm full-fourth rotary B-axis (DDM) standard
- Advanced hydraulic clamping interface, known as “Auto-Coupler” (through pallet) and “Overhead Hydraulics”when fixed from above, offers incredible automation flexibility
- Optimized cast components for improved dynamics and stability, with smartSCALE linear encoders from MAGNESCALE
- CELOS with MAPPS on FANUC
PRODUCTIVE AUTOMATION SOLUTIONS FOR HORIZONTAL MACHINING
RPS – ROTARY PALLET STORAGE
- Rotary pallet storage with 5, 14 or 21 pallets
and CELOS-integrated PALLET MANAGER - 500 × 500 mm max. pallet size, 1,543 lbs max. pallet weight
- ø 31.5 × 39.4 in max. workpiece size
CPP & LPP
- 500 × 500 mm max. pallet size, 1,543 lbs max. pallet weight
- ø 31.5 × 39.4 in max. workpiece size
- Optional fixture hydraulics
CPP – Carrier Pallet Pool
+ Up to 29 pallets on 1 level
+ Max. 4 machines with 2 set-up stations
+ Up to 12 pallets with CELOS-integrated pallet manager,
and powerful LPS software for more than 12
LPP – Linear Pallet Pool
+ Up to 99 pallets up to 3 levels
+ Max. 8 machines with 5 set-up stations
+ Powerful LPS software with integrated automatic schedule optimization
CPP - Carrier Pallet Pool
Linear Pallet Pool - LPP 160 by DMG MORI
